Compressed Air Leak Cost Calculator

Annual cost of compressed air leaks from audit data.

Number of leaks detected

Average leak size (CFM)

System pressure (psig)

Electricity rate ($/kWh)

Operating hours/year

Tab to move between fields

Annual leak cost ($)

$2,984

Total leak flow (CFM)30

Wasted compressor power (kW)4.97

Cost per leak per year ($)$298.4

Annual CO₂ waste (lbs)25,513

Leak Percentage Estimate100%

How to Use This Calculator

Enter the system operating pressure in PSI and number of leak points identified.
Set the average leak size in equivalent orifice diameter or as a percentage of system output.
Enter your electricity rate per kWh and compressor efficiency.
Input hours of operation per year.
Review annual leak cost to justify an ultrasonic leak detection and repair program.

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