Aligner Fabrication Cost Calculator
Per-tray cost for in-house clear aligner production.
Medical Disclaimer
This calculator is for informational and educational purposes only. It is not a substitute for professional medical advice, diagnosis, or treatment. Always consult a qualified healthcare provider before making decisions about your health. Never disregard professional medical advice or delay seeking it because of results from this tool.
Inputs
%
Results
Total cost per tray ($)
$17.7
Total cost per case ($)
$354
Material per tray ($)$7.16
Labor per tray ($)$7
Overhead per tray ($)$3.54
Material per case ($)$143.2
Labor per case ($)$140
Trays per month200
Monthly fabrication cost ($)$3,540
Monthly labor (hrs)40
How to Use This Calculator
- Enter the Thermoform Sheet Cost and Model Resin Cost per mL.
- Input Resin per Model (mL) and the number of Trays per Case.
- Set Labor per Tray (min) and Lab Tech Rate ($/hr) to capture labor cost.
- Enter Overhead Allocation (%) and Cases per Month for volume costing.
- Review Cost per Tray to compare in-house fabrication against outsourced aligner services.
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