Electrostatic Spray Calculator

Calculate electrostatic spray coating coverage, transfer efficiency savings, and cost comparison vs conventional spray.

Surface area (sq ft)

Target DFT (mils)

Volume solids (%)

Transfer efficiency (%)

Charging voltage (kV)

Paint cost ($/gal)

Labor rate ($/hr)

Spray rate (sq ft/hr)

Tab to move between fields

Actual coverage (sq ft/gal)

330.8

Paint required (gal)

3.02

Total cost ($)

$319.36

Theoretical coverage (sq ft/gal)441.1

Required WFT (mils)3.64

Paint wasted (gal)0.76

Paint cost ($)$136.02

Labor cost ($)$183.33

Cost per sq ft ($)$0.32

Savings vs conventional ($)$155.46

Wrap Factor5

Faraday Cage RiskNo

How to Use This Calculator

Enter Surface area (sq ft), Target DFT (mils), and Volume solids (%).
Set Transfer efficiency (%), Charging voltage (kV), and Paint cost ($/gal).
Adjust Labor rate ($/hr), Spray rate (sq ft/hr) as needed.
Review Actual coverage (sq ft/gal), Paint required (gal), and Total cost ($) ($).
Use Theoretical coverage (sq ft/gal) and Required WFT (mils) to inform your decision.

Ad Placeholder