Thermal Spray Calculator
Calculate thermal spray coating feedstock consumption, deposit efficiency, and costs for HVOF, plasma, wire arc, and flame spray.
Inputs
Results
Feedstock required (lbs)
0.41
Total cost ($)
$13.9
Coating weight (lbs)0.29
Overspray waste (lbs)0.12
Deposit efficiency (%)70
Spray time (minutes)1.7
Feedstock cost ($)$10.32
Labor cost ($)$2.34
Gas/consumables ($)$1.24
Cost per sq in ($)$0.14
How to Use This Calculator
- Enter Surface area (sq in), Target thickness (mils), and Spray process (1-4).
- Set Coating density (lb/in³), Feed rate (lb/hr), and Feedstock cost ($/lb).
- Adjust Labor rate ($/hr) as needed.
- Review Feedstock required (lbs) and Total cost ($) ($).
- Use Coating weight (lbs) and Overspray waste (lbs) to inform your decision.
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