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Calcimator

Fatigue Life Calculator

Estimate fatigue life in cycles using the S-N approach with modified endurance limit. Accounts for surface finish and size effects.

Inputs

psi
psi
psi

Results

Cycles to Failure

1

Fatigue Life (@ 1000 RPM)

0 hrs

Modified Endurance Limit17,000 psi
Fatigue Safety Factor0.57
How to Use This Calculator
  1. Enter the Stress Amplitude (Οƒ_a) in psi at the critical location β€” for fully reversed loading this is half the stress range.
  2. Enter the Endurance Limit (Se') in psi: for steel, Se' β‰ˆ 0.5 Γ— Sut up to about 100 ksi.
  3. Enter the Ultimate Tensile Strength (Sut) in psi from the material datasheet.
  4. Set the Surface Factor (ka) based on surface finish: ground β‰ˆ 0.90, machined β‰ˆ 0.75, hot-rolled β‰ˆ 0.60.
  5. Set the Size Factor (kb): 1.0 for d < 0.3", 0.85 for d = 0.3–2", 0.70–0.80 for d = 2–10".
  6. Review Cycles to Failure and the Fatigue Safety Factor β€” a factor below 1.0 indicates infinite-life is not achieved at the applied stress.
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