Crane Lift Planning Calculator
Calculate safe working load at radius from boom length, angle, and crane capacity for marine lift operations.
About this calculator
This calculator is an EDUCATIONAL planning aid only -- it is NOT a substitute for the crane manufacturer's certified load chart, which is the only document that should ever be used to plan a real lift. Real crane charts are empirical tables specific to each machine's configuration and cannot be reduced to a single formula. Capacity at Radius here uses a simplified derating model: it starts from Crane SWL (the crane's absolute rated maximum, defined at its minimum working radius) and applies a rough geometric falloff as Working Radius grows, reduced further by the sine of Boom Angle. The result is capped so it never exceeds Crane SWL, since SWL is by definition the ceiling no configuration can exceed.
Crane Utilization compares your Total Lifted Weight (Load Weight plus Rigging Weight) against that estimated capacity, and Safety Check flags whether utilization stays within this calculator's own conservative 85% margin -- an educational default, not a regulatory or manufacturer-specified limit. Boom Tip Height and Horizontal Reach come from straightforward trigonometry on Boom Length and Boom Angle (height uses sine, reach uses cosine, since the boom acts as the hypotenuse of a right triangle from the crane's base). Max Lift Height applies a small deduction for rope stretch under load. Every real lift plan must be verified against the specific crane's certified chart and your site's rigging safety procedures before proceeding -- never rely on this calculator's numbers alone for an actual lift.
Inputs
Results
Capacity at Radius
50 MT
≈ 9 elephants
Crane Utilization
44%
Safety Check (calculator's own 85% margin)
Within calculator's 85% margin
How to Use This Calculator
- Enter the crane's Safe Working Load (SWL) in metric tons and the boom length in meters.
- Input the working radius and boom angle in degrees for the planned lift.
- Enter the load weight and rigging weight in metric tons.
- Review crane capacity at radius, total lifted weight, and utilization percentage.
- Check the Safety Check field: this calculator flags a lift as within its own conservative 85% utilization margin, but this is an educational default, not a substitute for the crane's certified load chart and your site's rigging safety plan.
How the result changes with Crane SWL (Max Capacity)
| Crane SWL (Max Capacity) | Capacity at Radius | Crane Utilization | Safety Check (calculator's own 85% margin) |
|---|---|---|---|
| 25 | 25 MT | 88% | Exceeds calculator's 85% margin -- do not proceed without re-checking the certified load chart |
| 38 | 38 MT | 57.9% | Within calculator's 85% margin |
| 75 | 75 MT | 29.3% | Within calculator's 85% margin |
| 125 | 125 MT | 17.6% | Within calculator's 85% margin |
What each input means
- Crane SWL (Max Capacity)
- Maximum safe working load at minimum radius.
- Boom Length
- Total boom length.
- Working Radius
- Horizontal distance from crane center to load.
- Boom Angle
- Boom angle from horizontal.
- Load Weight
- Weight of the cargo being lifted.
- Rigging Weight
- Weight of slings, shackles, and lifting gear.
How this is calculated
Worked example, using the default values
- Identify Input Parameters6 parametersCrane SWL (Max Capacity) = 50, Boom Length = 30, Working Radius = 15, Boom Angle = 60, Load Weight = 20, Rigging Weight = 2 = 6 input(s) provided
- Calculate Capacity at RadiusCapacity at Radius50 = 50
- Calculate Crane UtilizationCrane Utilization44 = 44
- Calculate Total Lifted WeightTotal Lifted Weight22 = 22
- Calculate Safety MarginSafety Margin28 = 28
Engine last updated . Checked against 2 independently-derived tests — how we verify calculators. Built by Paul Gunder, a software engineer, not a licensed financial, medical, or legal professional.
Frequently Asked Questions
Can I use this calculator to plan an actual crane lift?
No -- treat it strictly as an educational estimate. Real crane capacity at radius comes from the manufacturer's certified load chart, an empirical table specific to that exact crane's configuration (counterweight, outrigger spread, boom configuration, and more), which cannot be reduced to a simple formula. Always verify any real lift against the crane's actual chart and your site's rigging safety plan before proceeding.
Why does increasing Working Radius reduce Capacity at Radius?
Real cranes lose rated capacity as the load moves farther from the crane's center because the load's weight creates a larger overturning (tipping) moment at a greater distance -- the same reason a wrench is easier to turn a bolt with when you push farther from the pivot. This calculator's simplified model approximates that falloff, but the exact capacity at any given radius must come from the manufacturer's certified chart, not this estimate.
What does the Safety Check field's 85% threshold actually mean?
It's this calculator's own conservative default, not a universal regulatory or manufacturer requirement -- it flags whether your Total Lifted Weight stays under 85% of the calculator's ESTIMATED Capacity at Radius. Real lift planning safety margins depend on the crane's certified chart, the specific rigging plan, load dynamics, wind conditions, and your site's own safety procedures, all of which vary by situation and are not captured by a single fixed percentage.
Can Capacity at Radius ever exceed Crane SWL?
No -- this calculator caps Capacity at Radius at Crane SWL by design, since SWL is defined as the crane's maximum safe working load at its minimum radius, and no configuration at a larger radius can rate higher than that absolute ceiling. If the underlying derating formula would otherwise produce a number above SWL (which happens at small working radii), the result is simply held at SWL instead.
Does Rigging Weight matter if it's much smaller than Load Weight?
Yes -- Total Lifted Weight is Load Weight PLUS Rigging Weight, and Crane Utilization is based on that combined total, not Load Weight alone. Slings, shackles, spreader bars, and other rigging gear add real weight the crane has to lift, and ignoring it in a utilization calculation would understate how close to capacity the actual lift really is -- a mistake real riggers are trained never to make.
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