Boiler Sizing Calculator
Size heating boilers based on building heat loss, domestic hot water load, pickup factor, efficiency, and altitude derating.
Inputs
Typical residential: 30,000–100,000 BTU/hr; commercial: 100,000+ BTU/hr
Standard boiler: 80–85%; ENERGY STAR: ≥90%; condensing: 90–98% per ASHRAE 90.1
Results
Gross Input Required
175,882 BTU/hr
Required Boiler Rating
175,882 BTU/hr
How to Use This Calculator
- Enter Building Heat Loss, Domestic Hot Water Load, and Pickup Factor.
- Set Combustion Efficiency and Altitude.
- Review Gross Input Required (BTU/hr) and Required Boiler Rating (BTU/hr).
- Use Net Output Required (BTU/hr) and Fuel Consumption (therms/hr) to inform your decision.
How the result changes with Combustion Efficiency
| Combustion Efficiency | Gross Input Required | Required Boiler Rating |
|---|---|---|
| 64 | 233,594 BTU/hr | 233,594 BTU/hr |
| 74 | 202,027 BTU/hr | 202,027 BTU/hr |
| 85 | 175,882 BTU/hr | 175,882 BTU/hr |
| 95 | 157,368 BTU/hr | 157,368 BTU/hr |
What each input means
- Building Heat Loss
- Design heat loss of the building from Manual J (residential) or ASHRAE heat loss calculation (commercial). ACCA Manual J is the ANSI-recognized standard for residential load calculations.
- Domestic Hot Water Load
- Additional BTU load for domestic hot water if served by the same boiler (indirect tank).
- Pickup Factor
- Extra capacity for recovery from setback. Typically 10–25% for intermittently heated buildings.
- Combustion Efficiency
- Rated combustion efficiency. ASHRAE 90.1 Table 6.8.1 sets minimum boiler efficiencies: gas-fired ≥80% (AFUE) for residential; commercial boilers ≥80% combustion efficiency. High-efficiency condensing boilers: 90–98%.
- Altitude
- Elevation above sea level. Gas-fired equipment is derated ~4% per 1000 ft above sea level.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersBuilding Heat Loss = 100000, Domestic Hot Water Load = 30000, Pickup Factor = 15, Combustion Efficiency = 85 = 5 input(s) provided
- Calculate Gross Input RequiredGross Input Required175882 = 175882
- Calculate Required Boiler RatingRequired Boiler Rating175882 = 175882
- Calculate Net Output RequiredNet Output Required130000 = 130000
- Calculate Fuel ConsumptionFuel Consumption1.76 = 1.76
Engine last updated . Checked against 2 independently-derived tests — how we verify calculators.
Related Calculators
The questions that sit next to this one — chosen by subject, including calculators filed under a different category.
Radiant Floor Design Calculator
Design hydronic radiant floor heating systems including tube length, flow rate, pump head, and boiler sizing.
HVACManual J Heat Load Calculator
Estimate heating and cooling loads using a simplified Manual J method based on building envelope, windows, and occupancy.
Automotive & MotorcyclesTrip Fuel Cost
Fuel cost from distance, MPG, and price per gallon.
HVACBTU Calculator
Calculate heating and cooling BTU requirements for your room or home. Determine the right AC tonnage and furnace size based on room dimensions, insulation, and climate.
Automotive & MotorcyclesFuel Cost Calculator
Calculate fuel cost for a trip based on distance, fuel price, and fuel efficiency (MPG or L/100km). See cost per mile/km.
More in Construction & Building Trades.