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Calcimator

Built-Up Roofing Calculator

Ply count, bitumen, and surfacing for BUR system.

Inputs

%

Results

Actual Roof Area (sqft)

2,000

Roofing Squares22
Base Sheet Rolls12
Ply Sheet Rolls34
Bitumen Required (lbs)2,971
Gravel/Aggregate (tons)4.4
Est. Material Cost ($)$2,916.00
How to Use This Calculator
  1. Enter the roof footprint (sqft) and pitch (rise per 12 in).
  2. Set the number of plies and waste factor (%).
  3. Review calculated roof area, roof squares, base sheet rolls, ply rolls, and cap sheet rolls.
  4. Add gravel surfacing or cap sheet quantities for the selected BUR specification.
  5. Multiply roll quantities by unit costs to generate a material estimate.

How the result changes with Roof Footprint (sqft)

Roof Footprint (sqft)Actual Roof Area (sqft)
50,09050,101
175,065175,103
325,035325,106
450,010450,108

What each input means

Roof Footprint (sqft)
Horizontal projected area of the roof in square feet.
Pitch (rise per 12 in)
Roof slope as inches of rise per 12 inches of run. BUR is typically low-slope (0.25-3).
Number of Plies
Number of felt/fiberglass ply layers (2-5). More plies = longer life. 3-4 is standard.
Waste Factor (%)
Extra material for laps, overlaps, cuts, and waste. 10-15% is typical.

What each result means

Actual Roof Area (sqft)
True surface area accounting for roof pitch.
Roofing Squares
Roof area in roofing squares (1 square = 100 sqft).
Base Sheet Rolls
Number of base sheet rolls needed (200 sqft effective per roll).
Ply Sheet Rolls
Total felt/fiberglass ply rolls across all layers.
Bitumen Required (lbs)
Total hot asphalt or cold adhesive including interply and flood coat.
Gravel/Aggregate (tons)
Surfacing aggregate for the flood coat layer.
Est. Material Cost ($)
Rough material cost estimate (labor not included).

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Roof Footprint (sqft) = 2000, Pitch (rise per 12 in) = 0.25, Number of Plies = 3, Waste Factor (%) = 10 = 4 input(s) provided
  2. Calculate Actual Roof Area
    Actual Roof Area = footprintSqft * pitchFactor
    2000 = 2000
  3. Calculate Roofing Squares
    Roofing Squares = roofAreaWithWaste / 100
    22 = 22
  4. Calculate Base Sheet Rolls
    Base Sheet Rolls
    12 = 12

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