Wood Gasifier Calculator
Design a TLUD wood gasifier stove: calculate thermal output, burn duration, fuel load, air inlet sizing, and biochar yield from reactor dimensions.
Inputs
Results
Estimated thermal output
3.87 kW
≈ 4 microwaves
How to Use This Calculator
- Enter the reactor inner diameter and fuel chamber height in cm.
- Set fuel bulk density and your target cooking power in kW.
- The calculator returns estimated thermal output, burn duration, fuel load per batch, biochar yield, and required air inlet areas.
- Compare estimated thermal output to your target; adjust reactor diameter if needed.
- Use the primary and secondary air areas to size inlet holes during construction.
How the result changes with Reactor inner diameter
| Reactor inner diameter | Estimated thermal output |
|---|---|
| 11 | 2.08 kW |
| 24 | 9.9 kW |
| 41 | 28.88 kW |
| 55 | 51.97 kW |
What each input means
- Reactor inner diameter
- Inner diameter of the gasifier combustion chamber. Camp stove ≈ 10–15 cm, cookstove ≈ 15–30 cm.
- Fuel chamber height
- Height of the fuel loading zone. Taller = longer burn but heavier.
- Fuel bulk density
- Bulk density of your fuel. Wood chips ≈ 200–300, pellets ≈ 550–650, twigs ≈ 150–250 kg/m³.
- Target cooking power
- Desired thermal output at the pot. 1–2 kW for simmering, 3–5 kW for vigorous boiling.
What each result means
- Estimated thermal output
- Thermal power output at the pot from these reactor dimensions.
- Burn duration
- How long a full fuel load will burn before needing a refill.
- Fuel load per batch
- Weight of fuel that fits in the reactor chamber.
- Biochar yield
- Approximate biochar produced per batch (~22% of fuel mass). Can be used as soil amendment.
- Primary air inlet area
- Total area of bottom air holes (~7% of reactor cross-section).
- Secondary air holes area
- Total area of upper secondary air holes for clean combustion (~3.5% of cross-section).
- Recommended diameter for target power
- Reactor diameter needed to achieve your target cooking power.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersReactor inner diameter = 15, Fuel chamber height = 25, Fuel bulk density = 300, Target cooking power = 3 = 4 input(s) provided
- Calculate Estimated thermal outputEstimated thermal output = (fuelConsumptionKgHr * 15 * 0.35 * 1000) / 36003.87 = 3.87
- Calculate Burn durationBurn duration = fuelMassKg / fuelConsumptionKgHr30 = 30
- Calculate Fuel load per batchFuel load per batch = fuelVolumeM3 * fuelDensityKgM31.33 = 1.33
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