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Calcimator

Forge Welding Temperature Calculator

Determine the safe forge welding temperature, flux type, and heat color when welding two different steel types together.

Inputs

°F

Results

Welding Temperature

2,200 °F

Heat Color

Light Yellow / Lemon

Flux Recommendation

Borax (anhydrous) — apply generously at bright orange

Welding Temperature1,204 °C
DifficultyModerate — watch for carbon migration
Est. Heat-Up Time14 min
How to Use This Calculator
  1. Select the steel types for both pieces being welded — the lower welding temperature of the pair determines the safe welding window.
  2. Enter ambient temperature (°F) to adjust for cold shop conditions which affect heat retention.
  3. Review the Target Welding Temperature (°F) — this is the lower of the two steels plus a small margin.
  4. Use a flux (borax) to prevent oxidation and watch for the steel to reach a wet, glassy appearance before striking.
  5. Never exceed the Maximum Safe Temperature shown, which risks burning or melting the high-carbon steel.

What each input means

Steel 1
The first steel in the weld pair. Different steels have different welding temperature ranges.
Steel 2
The second steel in the weld pair. When welding dissimilar steels, the target temperature is the lower of the two to avoid burning.
Ambient Temperature
The shop or outdoor air temperature. Cold ambient temps increase heat-up time slightly.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    Steel 1 = 1, Steel 2 = 2, Ambient Temperature = 70 = 3 input(s) provided
  2. Calculate Welding Temperature
    Welding Temperature
    2200 = 2200
  3. Calculate Heat Color
    Heat Color
    Light Yellow / Lemon = Light Yellow / Lemon
  4. Calculate Flux Recommendation
    Flux Recommendation
    Borax (anhydrous) — apply generously at bright orange = Borax (anhydrous) — apply generously at bright orange
  5. Calculate Welding Temperature
    Welding Temperature
    1204 = 1204
  6. Calculate Difficulty
    Difficulty
    Moderate — watch for carbon migration = Moderate — watch for carbon migration

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