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Calcimator

Segmented Turning Calculator

Ring segments from diameter, segment count, and angle.

About this calculator

A segmented ring is just a regular polygon inscribed in a circle, so once you fix the outer diameter and how many segments will make up the ring, the rest of the cutting geometry follows directly. The miter angle — the angle each segment's edge is cut at — is 180 divided by the number of segments; a 12-segment ring, for instance, needs 15° miters. From there, the calculator computes the segment's outer edge length as 2 × outer radius × sin(miter angle), and its inner edge length the same way using the inner radius (outer radius minus your target ring width), since the inner and outer faces of a trapezoidal segment aren't the same length — the outer edge is always the longer one. It multiplies the outer edge length across all segments, adding your saw kerf as waste between each cut, to tell you how much linear board length one ring will consume, then scales that by however many identical rings you're stacking to get a running total.

Board width needed is simply the ring width plus a small 1/16-inch sanding allowance for cleanup after glue-up. Two things trip people up here: first, the "board length" figure assumes you're cutting segments end-to-end from a single board, not nesting them more efficiently across a wider board, so it's a conservative (safe) estimate, not a minimum. Second, the miter angle here is the saw blade angle for cutting the segment ends — it is not the sled or fence angle some saws label differently, so confirm which reference your particular jig uses before cutting a full ring's worth of segments.

Inputs

in
in
in
in

Results

Miter angle (deg)

15

Segment outer edge (in)

2.59

Segment inner edge (in)1.81
Segment width (in)1.5
Board length per ring (in)32.56
Total board length (in)32.56
Inner ring diameter (in)7
Board Width Needed1.56
Ring Height0.75
Outer Circumference31.42
Segment Total Length31.06
Saw Miter Angle15
How to Use This Calculator
  1. Enter Ring outer diameter (in), Ring width (in), and Segments per ring.
  2. Set Board thickness (in), Saw kerf width (in), and Number of rings.
  3. Review Miter angle (deg) and Segment outer edge (in).
  4. Use Segment inner edge (in) and Segment width (in) to inform your decision.

How the result changes with Segments per ring

Segments per ringMiter angle (deg)Segment outer edge (in)
6305
9203.42
18101.74
3061.05

What each input means

Ring outer diameter (in)
Target outer diameter of the assembled ring.
Ring width (in)
Radial width of each ring (outer radius minus inner radius).
Segments per ring
Number of segments in each ring. 6, 8, 12, and 16 are common.
Board thickness (in)
Thickness of lumber for the segments (becomes ring height).
Saw kerf width (in)
Width of your saw blade's cut (1/8" is typical for table saw).
Number of rings
How many identical rings to cut.

What each result means

Miter angle (deg)
Saw blade angle for each miter cut (180 / segments).
Segment outer edge (in)
Length of the longest (outer) face of each segment.
Segment inner edge (in)
Length of the shortest (inner) face of each segment.
Segment width (in)
Width of each segment (radial direction = ring width).
Board length per ring (in)
Linear inches of board needed for one ring including kerf waste.
Total board length (in)
Total board material needed for all rings.
Inner ring diameter (in)
Interior diameter of the assembled ring.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Ring outer diameter (in) = 10, Ring width (in) = 1.5, Segments per ring = 12, Board thickness (in) = 0.75 = 6 input(s) provided
  2. Calculate Miter angle
    Miter angle = 180 / numberOfSegments
    15 = 15
  3. Calculate Segment outer edge
    2.588 = 2.588
  4. Calculate Segment inner edge
    1.812 = 1.812
  5. Calculate Segment width
    1.5 = 1.5

Engine last updated . Checked against 2 independently-derived tests — how we verify calculators. Built by Paul Gunder, a software engineer, not a licensed financial, medical, or legal professional.

Frequently Asked Questions

Why is the outer edge of each segment longer than the inner edge?

Each segment is a trapezoid cut from a wedge of the ring, and edge length is calculated as 2 times the radius times the sine of the miter angle — so a larger radius always produces a longer edge for the same angle. Since the outer radius is always bigger than the inner radius (outer radius minus ring width), the outer face comes out longer every time, regardless of how many segments you're using.

Does using more segments per ring make the cuts more forgiving or less?

Less forgiving in practice, even though the miter angle itself gets smaller (180 divided by segment count). More segments means more joints around the same circumference, so any small error in a single miter angle compounds across more cuts before the ring closes — a fraction of a degree off on a 24-segment ring shows up as a visible gap that the same error on an 8-segment ring wouldn't.

Why does the board-length estimate add the kerf width for every single segment?

Board length per ring is segments multiplied by the segment's outer edge length plus the kerf width, because every cut between segments consumes a kerf's worth of material as sawdust in addition to the segment itself. With 12 segments and a 1/8-inch kerf, that's a full 1.5 inches of extra board length lost to the blade alone, and that waste scales directly with segment count.

The board-length figure seems high — does it assume I'm cutting segments end to end from one board?

Yes. The calculator sums each segment's outer edge length plus kerf in a straight line, which is a conservative estimate that doesn't account for nesting segments more efficiently across a wider board. If you stagger-cut segments from multiple narrower strips instead, your actual material usage can come in lower than this total.

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