Haulage Cost Calculator
Calculate per-ton haulage cost from distance, grade, truck specs, fuel, and labor rates.
Inputs
mi
%
tons
$/gal
$/hr
tons
Results
Total Cost/Ton
$1.68
Fuel Cost/Ton$0.93
Labor Cost/Ton$0.19
Maintenance/Ton$0.56
Cycle Time41.4 min
Trips/Shift12
Tons/Truck/Shift1,800
Trucks Needed6
How to Use This Calculator
- Enter haul distance (miles) and average road grade (%) for the haul route.
- Set truck payload (tons) and fuel cost per gallon.
- Enter driver hourly rate and daily tonnage to be hauled.
- Review Total Cost/Ton ($) as the primary operating cost metric for economic analysis.
- Use Fuel Cost/Ton and total cost components to identify opportunities for fleet or route optimization.
How the result changes with Haul Distance
| Haul Distance | Total Cost/Ton |
|---|---|
| 5.45 | $1.83 |
| 18 | $6.12 |
| 33 | $10.97 |
| 45 | $15.70 |
What each input means
- Haul Distance
- One-way haul distance from pit to dump
- Average Grade
- Average haul road grade percentage
- Truck Payload
- Haul truck payload capacity in short tons
- Fuel Cost
- Diesel fuel cost per gallon
- Driver Rate
- Haul truck operator hourly rate (loaded)
- Daily Tonnage
- Total tonnage to haul per day
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersHaul Distance = 5, Average Grade = 8, Truck Payload = 150, Fuel Cost = 4 = 6 input(s) provided
- Calculate Total Cost/TonTotal Cost/Ton1.68 = $1.68
- Calculate Fuel Cost/TonFuel Cost/Ton0.93 = $0.93
- Calculate Labor Cost/TonLabor Cost/Ton0.19 = $0.19
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