Capacity Planning Calculator
Determine required machines and shifts from demand forecast, cycle time, and efficiency to meet production targets.
Inputs
units
sec
hrs
%
%
Results
Machines Required
2
Parts per Machine per Year387,600
Total Capacity775,200 units/yr
Capacity Utilization64.5%
Spare Capacity275,200 units/yr
Effective Hours per Machine3,230 hrs/yr
How to Use This Calculator
- Enter the number of machines or workstations in the production line.
- Set the planned operating hours per shift and number of shifts per day.
- Input the planned downtime percentage for maintenance and changeovers.
- Review the available capacity in hours and the maximum units per day given your cycle time.
- Compare available capacity to the production plan to identify bottlenecks.
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