Preheat Temperature Calculator
Determine preheat and interpass temperatures based on carbon equivalent (CE) and material thickness using the IIW formula.
Inputs
%
%
%
%
%
in
Results
Carbon Equivalent (CE)
0.33
Preheat Temperature
0 °F
Preheat Temperature-18 °C
Max Interpass Temperature200 °F
Weldability Rating1 (1=Good, 2=Fair, 3=Difficult)
How to Use This Calculator
- Enter the steel chemistry percentages: carbon (C), manganese (Mn), chromium (Cr), molybdenum (Mo), and nickel (Ni).
- Enter the material thickness at the joint in inches.
- Read Carbon Equivalent (CE) — values above 0.42 indicate higher preheat requirements.
- The required preheat temperature is calculated from CE and thickness; apply this temperature to the joint before welding.
- Maintain the preheat temperature as the interpass temperature throughout the weld to prevent cracking.
- If CE is very high (>0.70) or thickness is large, consider using the PWHT Calculator for post-weld heat treatment requirements.
How the result changes with Carbon (C) %
| Carbon (C) % | Carbon Equivalent (CE) | Preheat Temperature |
|---|---|---|
| 0.1 | 0.23 | 0 °F |
| 0.35 | 0.48 | 258 °F |
| 0.65 | 0.78 | 600 °F |
| 0.9 | 1.03 | 600 °F |
What each input means
- Carbon (C) %
- Carbon content of the base metal as a decimal percent.
- Manganese (Mn) %
- Manganese content of the base metal.
- Chromium (Cr) %
- Chromium content of the base metal.
- Molybdenum (Mo) %
- Molybdenum content of the base metal.
- Nickel (Ni) %
- Nickel content of the base metal.
- Material Thickness
- Thickness of the base metal being welded.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersCarbon (C) % = 0.2, Manganese (Mn) % = 0.8, Chromium (Cr) % = 0, Molybdenum (Mo) % = 0 = 6 input(s) provided
- Calculate Carbon EquivalentCarbon Equivalent0.333 = 0.333
- Calculate Preheat TemperaturePreheat Temperature0 = 0
- Calculate Preheat TemperaturePreheat Temperature-18 = -18
- Calculate Max Interpass TemperatureMax Interpass Temperature200 = 200
Related Calculators
The questions that sit next to this one — chosen by subject, including calculators filed under a different category.
Welding
PWHT Calculator
Calculate post-weld heat treatment parameters including hold temperature, hold time, heating rate, and cooling rate per ASME guidelines.
WeldingWeld Procedure Qualifier Calculator
Determine qualified thickness range, positions, and essential variables for a Welding Procedure Specification (WPS) per AWS D1.1.
WeldingWeld Metal Volume Calculator
Calculate the volume and weight of weld metal needed for fillet, V-groove, and U-groove welds based on joint geometry.
More in Manufacturing, Industrial & Coatings.