Tempered Glass Cost Calculator
Per-SF cost with tempering and fabrication charges.
About this calculator
This calculator prices out a batch of tempered (toughened) glass panels from raw material through fabrication to a volume-discounted total. Base glass cost is pulled from a per-square-foot lookup table keyed to standard thicknesses (3mm through 19mm), then multiplied by a fixed 2.5x tempering surcharge — reflecting the real cost premium of the tempering furnace process on top of raw glass. Edge finishing is priced per linear foot of panel perimeter, scaled by finish type: seamed edges are free, polished edges add a modest per-foot charge, and beveled edges cost more still. Drilled holes add a flat per-hole charge that increases with thickness, since drilling thicker tempered-ready glass (holes must be cut before tempering) is more labor-intensive.
Heat-soak testing — the EN 14179 process of baking finished panels at 290°C for two hours to force any nickel-sulfide inclusions to fracture before installation rather than after — is priced per square foot and only applied if you opt in; it's a real cost that's easy to skip in scoping. All per-panel costs are summed and multiplied by quantity, then a volume discount (5% at 20+, 10% at 50+, 15% at 100+ panels) is applied to the running total. Alongside cost, the calculator reports tempered glass's real safety advantage: roughly 170 MPa bending strength against ~40 MPa for annealed glass of the same thickness, about a 4.25x margin, which is why tempered is required in most safety-glazing applications.
Inputs
Results
Cost per panel ($)
$210.00
How to Use This Calculator
- Enter Panel Width and Height in inches and the Glass Thickness in mm.
- Enter Quantity, select Edge Finish (seamed, polished, or beveled), and enter Holes Per Panel.
- Indicate whether Heat-Soak Testing is required to detect nickel-sulfide inclusions.
- Review Cost Per Panel and Total Cost before and after volume discounts.
- Check Volume Discount percentage, Panel Weight, and Strength vs Annealed multiplier.
How the result changes with Thickness (mm)
| Thickness (mm) | Cost per panel ($) |
|---|---|
| 3 | $105.00 |
| 4.5 | $135.00 |
| 9 | $300.00 |
| 15 | $750.00 |
What each input means
- Width (inches)
- Panel width in inches.
- Height (inches)
- Panel height in inches.
- Thickness (mm)
- Glass thickness. Common: 4, 5, 6, 8, 10, 12 mm.
- Quantity
- Number of panels to order.
- Edge finish
- 0 = Seamed (basic), 1 = Polished, 2 = Beveled.
- Holes per panel
- Number of drilled holes per panel.
- Heat-soak test
- 1 = Include EN 14179 heat-soak testing to eliminate NiS inclusions.
What each result means
- Cost per panel ($)
- Estimated cost per tempered glass panel including fabrication.
- Panel area (ft²)
- Area of each panel in square feet.
- Total cost ($)
- Total cost for all panels before volume discount.
- After volume discount ($)
- Total cost after volume discount (5% at 20+, 10% at 50+, 15% at 100+).
- Volume discount (%)
- Discount percentage applied based on quantity.
- Strength vs annealed (×)
- Tempered glass bending strength relative to annealed glass.
- Bending strength (MPa)
- Typical tempered glass bending strength.
- Weight per panel (kg)
- Weight of one panel.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersWidth (inches) = 36, Height (inches) = 48, Thickness (mm) = 6, Quantity = 1 = 7 input(s) provided
- Calculate Cost per panelCost per panel = glassCostPerPanel + edgeCostTotal + holeCost + heatSoakCostPerPanel210 = $210
- Calculate Panel areaPanel area = (widthIn * heightIn) / 14412 = 12
- Calculate Total costTotal cost = panelCost * quantity210 = $210
Engine last updated . Checked against 2 independently-derived tests — how we verify calculators. Built by Paul Gunder, a software engineer, not a licensed financial, medical, or legal professional.
Frequently Asked Questions
Why does hole cost increase with glass thickness instead of staying flat per hole?
The formula is holeCost = holeCount × (5 + thicknessMm × 0.8), so each hole carries a $5 base charge plus a per-millimeter-of-thickness surcharge. This reflects that drilling holes in tempered-ready glass must happen before tempering, and drilling through thicker stock takes longer and dulls tooling faster, so the per-hole labor cost scales with how much material the drill bit has to pass through.
What exactly am I paying for with the tempering surcharge, and how big is it?
The calculator applies a fixed 2.5x multiplier (temperingMultiplier) to the raw glass cost looked up for your thickness, representing the cost of running finished-cut glass through a tempering furnace — heating it near its softening point and rapidly cooling the surface to put it into compression. That's separate from edge work, holes, and heat-soak testing, which are all priced as their own line items on top of the tempered glass cost.
Why would I pay extra for heat-soak testing if tempered glass is already much stronger?
Heat-soak testing doesn't make the glass stronger — the 170 MPa vs 40 MPa strength figures already reflect ordinary tempered glass. Its purpose is to catch a specific defect: rare nickel-sulfide inclusions that can cause a tempered panel to spontaneously shatter months or years after installation. The EN 14179 process (priced here at $2 per square foot) bakes finished panels at 290°C for two hours to force any unstable inclusions to fracture in the factory rather than in the field.
At what order size does the volume discount kick in, and how much does it save?
The discount is tiered on quantity: 5% at 20+ panels, 10% at 50+ panels, and 15% at 100+ panels, applied to the full pre-discount total (glass, tempering, edge work, holes, and heat-soak testing combined) rather than to glass cost alone. Because it's a cliff rather than a gradual scale, ordering one panel below a threshold — say 49 instead of 50 — means missing out on the higher discount tier entirely.
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