Press Brake Tonnage Calculator
Calculate required bending force for a press brake from material thickness, length, die opening, and tensile strength.
Inputs
mm
mm
mm
MPa
Results
Required Force
22.4 US tons
Required Force199.5 kN
Required Force20.3 metric tons
With 20% Safety Margin26.9 US tons
Tonnage per Meter22.4 tons/m
Recommended Die Opening24 mm
Min Inside Radius4 mm
How to Use This Calculator
- Enter material thickness and bend length (inches).
- Set the die opening (V-width in inches) -- typical rule: V-width = 8x material thickness.
- Enter tensile strength (tons/in2) -- mild steel: 25, stainless: 45, aluminum: 15.
- Review required bending force (tons) and recommended press brake minimum tonnage.
- Select a press brake with at least 20% more capacity than the calculated force to account for variation.
How the result changes with Material Thickness
| Material Thickness | Required Force |
|---|---|
| 5.09 | 64.6 US tons |
| 18 | 807.3 US tons |
| 33 | 2,713.5 US tons |
| 45 | 5,045.8 US tons |
What each input means
- Material Thickness
- Sheet metal thickness to bend.
- Bend Length
- Length of the bend along the press brake.
- Die Opening (V-width)
- Width of the V-die opening (typically 8× material thickness for air bending).
- Tensile Strength
- Material tensile strength (mild steel: 400, stainless: 600, aluminum: 250).
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersMaterial Thickness = 3, Bend Length = 1000, Die Opening (V-width) = 24, Tensile Strength = 400 = 4 input(s) provided
- Calculate Required ForceRequired Force22.4 = 22.4
- Calculate Required ForceRequired Force199.5 = 199.5
- Calculate Required ForceRequired Force20.3 = 20.3
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