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Calcimator

Nesting Efficiency Calculator

Calculate material utilization percentage and parts per sheet from part and sheet dimensions with kerf allowance.

Inputs

mm
mm
mm
mm
parts
mm
$

Results

Nesting Efficiency

96.7%

Parts per Sheet96
Waste3.3%
Sheets Needed6
Total Material Cost$510
Material Cost per Part$1.02
Total Parts Produced576
Excess Parts76
Scrap Area Per Sheet96.8
How to Use This Calculator
  1. Enter sheet dimensions (length x width in inches) and part dimensions (length x width).
  2. Set order quantity and minimum spacing between parts (inches).
  3. Review parts per sheet, sheets required, material utilization (%), and scrap rate.
  4. Optimize rotation angle -- many parts nest more efficiently at 45 or 90 degrees.
  5. True nesting software achieves 80-90% utilization; manual rectangular nesting typically hits 60-75%.
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