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Calcimator

Wire Gauge Calculator

Wire AWG from current capacity and voltage drop.

Inputs

%

Results

Recommended AWG

14

Voltage Drop (V)

0.25

Wire Diameter (mm)1.63
Voltage Drop (%)2.07
Voltage at Load (V)11.75
Total Wire Resistance (Ω)0.05
Power Loss (W)1.24
Wire Max Current (A)32
Required Area Mm21.44
How to Use This Calculator
  1. Enter the circuit current (A), system voltage (V), and one-way wire length (m).
  2. Set the maximum allowable voltage drop (%) — typically 2–3% for power circuits.
  3. Review the recommended AWG gauge, wire diameter (mm), and actual voltage drop.
  4. Verify the voltage at the load meets your minimum operating requirement.

How the result changes with Current (A)

Current (A)Recommended AWGVoltage Drop (V)
2080.25
7040.34
13020.4
18020.55

What each input means

Current (A)
Maximum current the wire must carry in amps.
System Voltage (V)
Supply voltage of your circuit (e.g. 5V, 12V, 24V).
Wire Length (m, one way)
One-way wire length in meters. Total run (supply + return) is 2x this.
Max Voltage Drop (%)
Maximum acceptable voltage drop as a percentage (3% is standard, 5% for non-critical).

What each result means

Recommended AWG
Smallest wire gauge (largest number) meeting both current and voltage drop requirements.
Wire Diameter (mm)
Conductor diameter of recommended gauge.
Voltage Drop (V)
Actual voltage drop across the full wire run (both directions).
Voltage Drop (%)
Voltage drop as percentage of supply voltage.
Voltage at Load (V)
Actual voltage delivered to the load after wire losses.
Total Wire Resistance (Ω)
Round-trip wire resistance (both conductors).
Power Loss (W)
Power dissipated as heat in the wire (I²R).
Wire Max Current (A)
Maximum safe current for the recommended gauge (chassis wiring).

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Current (A) = 5, System Voltage (V) = 12, Wire Length (m, one way) = 3, Max Voltage Drop (%) = 3 = 4 input(s) provided
  2. Calculate Recommended AWG
    Recommended AWG = 2
    14 = 14
  3. Calculate Voltage Drop
    Voltage Drop = recTotalRes * currentAmps
    0.2485 = 0.2485
  4. Calculate Wire Diameter
    Wire Diameter = awgTable[awgTable.length - 1].diamMm
    1.628 = 1.628
  5. Calculate Voltage Drop
    Voltage Drop = (actualVoltageDrop / voltage) * 100
    2.07 = 2.07

Engine last updated . Checked against 2 independently-derived tests how we verify calculators.

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