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Commercial Laundry Sizing Calculator

Equipment sizing from daily poundage processed.

About this calculator

This calculator works backward from a commercial laundry's daily volume to the equipment and utilities needed to process it. It first divides your daily pounds processed by the number of washer turns (complete wash cycles) you plan to run per day, giving the pounds of laundry that must move through the plant on each turn. Dividing that by your load factor — how fully machines are packed relative to rated capacity, typically 0.85 for realistic mixed loads — yields the required washer capacity in pounds. That capacity is then divided by 60 (a standard 60 lb washer-extractor) and rounded up to get the number of washer units needed.

Dryer count is set at 1.5 times the washer count, reflecting that drying generally takes longer than washing, so more dryer capacity is needed to keep pace with washer output. Utility estimates follow simple industry rules of thumb: water use assumes roughly 3 gallons per pound processed per day, and steam demand assumes 1.5 lb of steam per pound of laundry, spread across your operating hours. Floor space is a rough planning figure of 50 square feet per machine (washers plus dryers combined), covering the machine footprint plus clearance for loading, unloading, and service access — not aisle width, ancillary equipment, or folding/packaging space. Because these are industry averages rather than manufacturer-specific specs, always cross-check results against actual equipment datasheets before finalizing a plant design or lease.

Inputs

Results

Required capacity (lb)

393

Washers (60 lb)7
Dryers needed11
Water (gal/day)6,000
Steam (lb/hr)300
Floor space (sq ft)900
How to Use This Calculator
  1. Enter the total daily laundry volume in pounds.
  2. Set the number of operating hours per day and the number of washer turns (complete wash cycles) per day.
  3. Adjust the average load factor to reflect typical machine utilization (0.5-1.0).
  4. Review the required washer capacity and the number of washers and dryers needed.
  5. Check the estimated daily water use, steam boiler capacity, and floor space needed for the equipment.

How the result changes with Daily pounds

Daily poundsRequired capacity (lb)
1,000197
1,500295
3,000589
5,000981

What each input means

Daily pounds
Total pounds of laundry processed per day.
Operating hours/day
Hours of plant operation per day.
Washer turns/day
Number of complete wash cycles per machine per day.
Load factor (0.5-1.0)
Average machine utilization (0.85 = 85% capacity).

What each result means

Required capacity (lb)
Total washer capacity needed per turn.
Washers (60 lb)
Number of 60 lb washer-extractors.
Dryers needed
Number of dryers (1.5x washer count).
Water (gal/day)
Daily water consumption.
Steam (lb/hr)
Steam boiler capacity needed.
Floor space (sq ft)
Approximate equipment floor space.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Daily pounds = 2000, Operating hours/day = 10, Washer turns/day = 6, Load factor (0.5-1.0) = 0.85 = 4 input(s) provided
  2. Calculate Required capacity
    Required capacity = ceil(lbPerTurn / avgLoadFactor)
    393 = 393
  3. Calculate Washers
    Washers = ceil(washerCapacityLb / 60)
    7 = 7
  4. Calculate Dryers needed
    Dryers needed = ceil(numWashers * 1.5)
    11 = 11

Engine last updated . Checked against 3 independently-derived tests — how we verify calculators. Built by Paul Gunder, a software engineer, not a licensed financial, medical, or legal professional.

Frequently Asked Questions

How does the calculator turn daily pounds processed into a number of washers?

It first divides daily pounds by your washer turns per day to get pounds per turn, then divides that by your load factor to find the total washer capacity needed, since machines are never packed to exactly their rated capacity in practice. That required capacity is finally divided by 60 (the assumed washer-extractor size) and rounded up, so the machine count only ever increases in whole-unit steps.

What does the load factor represent, and why does raising it reduce the washer count?

Load factor is how fully machines are actually packed relative to their rated capacity — 0.85 means loads typically run at 85% of a full load. Raising it toward 1.0 assumes fuller, more efficient loads, so less total washer capacity is needed to move the same daily poundage, which lowers the calculated machine count.

Why is the dryer count fixed at 1.5 times the washer count instead of calculated from drying time?

The calculator uses a simple industry rule of thumb rather than a full drying-time model: because drying generally takes longer than washing, more dryer capacity is needed to keep pace with washer output, so dryer count is derived directly from washer count with a 1.5x multiplier rather than from cycle-time inputs.

How are the water and steam estimates calculated?

Water use assumes about 3 gallons per pound of laundry processed per day, giving a simple daily total. Steam demand assumes 1.5 lb of steam per pound processed, but that total is spread across your entered operating hours per day, so fewer operating hours concentrates the same daily steam load into a higher hourly boiler requirement.

What does the 50 sq ft per machine floor space figure include?

It's a planning allowance covering the washer or dryer's physical footprint plus clearance for loading, unloading, and service access, applied to the combined washer-and-dryer count. It does not include aisle width beyond that immediate clearance, folding or packaging stations, or any other ancillary equipment, so real floor plans typically need more total space than this figure alone suggests.

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