Duct Sizing Calculator
Size round or rectangular ductwork using the equal friction method based on CFM and desired friction rate.
Inputs
Residential: 0.08" WC/100 ft; Commercial: 0.06–0.10"; VAV systems: 0.06–0.08" WC/100 ft
SMACNA best practice: ≤4:1 aspect ratio; >4:1 increases friction loss significantly
Results
Round Duct Diameter
22 inches
≈ 6 credit cards
How to Use This Calculator
- Enter Airflow, Friction Rate, and Duct Shape.
- Set Aspect Ratio (W:H).
- Review the Round Duct Diameter (inches) result.
- Use Rectangular Width (inches) and Rectangular Height (inches) to inform your decision.
How the result changes with Airflow
| Airflow | Round Duct Diameter |
|---|---|
| 10,045 | 60 inches |
| 35,033 | 104 inches |
| 65,018 | 134 inches |
| 90,005 | 154 inches |
What each input means
- Airflow
- Required airflow through the duct section in cubic feet per minute.
- Friction Rate
- Design friction rate in inches of water column per 100 feet. SMACNA HVAC Duct Construction Standards recommends 0.08–0.10" WC/100 ft for residential and 0.06–0.10" for commercial.
- Duct Shape
- Duct cross-section shape: 1 = Round, 2 = Rectangular.
- Aspect Ratio (W:H)
- Width-to-height ratio for rectangular ducts. SMACNA recommends keeping aspect ratio below 4:1 to minimize friction and fabrication costs; above 5:1 significantly increases pressure loss.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersAirflow = 800, Friction Rate = 0.08, Duct Shape = 1, Aspect Ratio (W:H) = 2 = 4 input(s) provided
- Calculate Round Duct Diameter22 = 22
- Calculate Rectangular Width0 = 0
- Calculate Rectangular Height0 = 0
Engine last updated . Checked against 1 independently-derived test — how we verify calculators.
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