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Calcimator

Hydraulic Elevator Calculator

Cylinder size from car weight and travel height.

Inputs

Results

Cylinder bore (mm)

81.1

Motor power (HP)

7.1

Cylinder stroke (m)6
Motor power (kW)5.3
Oil flow rate (L/min)77.5
Oil tank size (L)233
Cylinder force (kN)18.1
Est. cylinder weight (kg)183
How to Use This Calculator
  1. Enter Car weight (kg), Rated load (kg), and Travel height (m).
  2. Set Car speed (m/s), Operating pressure (MPa), and Roping (1=direct, 2=2:1).
  3. Review Cylinder bore (mm) and Motor power (HP).
  4. Use Cylinder stroke (m) and Motor power (kW) to inform your decision.

How the result changes with Operating pressure (MPa)

Operating pressure (MPa)Cylinder bore (mm)Motor power (HP)
3.482.37.1
9.449.57.1
1736.87.1
2331.67.1

What each input means

Car weight (kg)
Weight of the empty elevator car including platform.
Rated load (kg)
Maximum rated passenger/freight load (1 person ≈ 75 kg).
Travel height (m)
Total vertical travel. Hydraulic elevators typically limited to ~21 m (70 ft).
Car speed (m/s)
Hydraulic elevator speed (typically 0.25-1.0 m/s).
Operating pressure (MPa)
Hydraulic system operating pressure. Common: 2.5-5.0 MPa.
Roping (1=direct, 2=2:1)
1 = Direct-acting (1:1), 2 = Roped hydraulic (2:1) — halves cylinder force and stroke.

What each result means

Cylinder bore (mm)
Required inside diameter of the hydraulic cylinder.
Cylinder stroke (m)
Required piston travel length.
Motor power (HP)
Required pump motor horsepower.
Motor power (kW)
Required pump motor power in kilowatts.
Oil flow rate (L/min)
Required hydraulic pump flow rate.
Oil tank size (L)
Recommended reservoir capacity (3× flow rate rule).
Cylinder force (kN)
Force the hydraulic cylinder must produce.
Est. cylinder weight (kg)
Approximate weight of the steel hydraulic cylinder.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Car weight (kg) = 1800, Rated load (kg) = 1150, Travel height (m) = 12, Car speed (m/s) = 0.5 = 6 input(s) provided
  2. Calculate Cylinder bore
    Cylinder bore = boreDiameterM * 1000
    81.1 = 81.1
  3. Calculate Motor power
    Motor power = motorPowerKW * 1.341
    7.1 = 7.1
  4. Calculate Motor power
    Motor power = (pressurePa * flowRateM3s) / (pumpEfficiency * 1000)
    5.3 = 5.3

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