DHW Recirculation Loop Calculator
Calculate heat loss, pump sizing, and return temperature for domestic hot water recirculation loops.
Inputs
Results
Heat Loss
196 BTU/hr
Required Flow Rate
0.04 GPM
How to Use This Calculator
- Enter Pipe Loop Length (ft), Pipe Diameter (in), and Allowable Temp Drop (°F).
- Set Insulation R-Value.
- Review Heat Loss (BTU/hr) and Required Flow Rate (GPM).
- Use Return Temperature (°F) and Pump Size (HP) to inform your decision.
- Use the chart to visualize the results and explore different scenarios by adjusting inputs.
How the result changes with Insulation R-Value
| Insulation R-Value | Heat Loss | Required Flow Rate |
|---|---|---|
| 2.45 | 321 BTU/hr | 0.06 GPM |
| 7.32 | 107 BTU/hr | 0.02 GPM |
| 13 | 60 BTU/hr | 0.01 GPM |
| 18 | 44 BTU/hr | 0.01 GPM |
What each input means
- Pipe Loop Length (ft)
- Total length of the recirculation loop (supply + return)
- Pipe Diameter (in)
- Inside diameter of the recirculation piping
- Allowable Temp Drop (°F)
- Maximum temperature drop from supply to return (typically 10-15°F)
- Insulation R-Value
- R-value of pipe insulation (R-4 typical for 1" fiberglass)
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersPipe Loop Length (ft) = 300, Pipe Diameter (in) = 1, Allowable Temp Drop (°F) = 10, Insulation R-Value = 4 = 4 input(s) provided
- Calculate Heat LossHeat Loss196 = 196
- Calculate Required Flow Rate0.04 = 0.04
- Calculate Return TemperatureReturn Temperature130 = 130
- Calculate Pump SizePump Size = max(0.010.01 = 0.01
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