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DHW Recirculation Loop Calculator

Calculate heat loss, pump sizing, and return temperature for domestic hot water recirculation loops.

Inputs

Results

Heat Loss

196 BTU/hr

Required Flow Rate

0.04 GPM

Return Temperature130 °F
Pump Size0.01 HP
How to Use This Calculator
  1. Enter Pipe Loop Length (ft), Pipe Diameter (in), and Allowable Temp Drop (°F).
  2. Set Insulation R-Value.
  3. Review Heat Loss (BTU/hr) and Required Flow Rate (GPM).
  4. Use Return Temperature (°F) and Pump Size (HP) to inform your decision.
  5. Use the chart to visualize the results and explore different scenarios by adjusting inputs.

How the result changes with Insulation R-Value

Insulation R-ValueHeat LossRequired Flow Rate
2.45321 BTU/hr0.06 GPM
7.32107 BTU/hr0.02 GPM
1360 BTU/hr0.01 GPM
1844 BTU/hr0.01 GPM

What each input means

Pipe Loop Length (ft)
Total length of the recirculation loop (supply + return)
Pipe Diameter (in)
Inside diameter of the recirculation piping
Allowable Temp Drop (°F)
Maximum temperature drop from supply to return (typically 10-15°F)
Insulation R-Value
R-value of pipe insulation (R-4 typical for 1" fiberglass)

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Pipe Loop Length (ft) = 300, Pipe Diameter (in) = 1, Allowable Temp Drop (°F) = 10, Insulation R-Value = 4 = 4 input(s) provided
  2. Calculate Heat Loss
    Heat Loss
    196 = 196
  3. Calculate Required Flow Rate
    0.04 = 0.04
  4. Calculate Return Temperature
    Return Temperature
    130 = 130
  5. Calculate Pump Size
    Pump Size = max(0.01
    0.01 = 0.01

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