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Calcimator

Dye Exhaustion Rate Calculator

Dye uptake efficiency from absorbance measurements.

Inputs

%

Results

Exhaustion rate (%)

90

Dye on fiber (g)18
Residual dye in bath (g)2
Overall fixation (%)76.5
Fixed dye (% OWF)1.53
How to Use This Calculator
  1. Enter Initial absorbance (A₀), Final absorbance (A_f), and Total dye added (g).
  2. Set Fixation rate (%) and Fabric weight (g).
  3. Review the Exhaustion rate (%) result.
  4. Use Dye on fiber (g) and Residual dye in bath (g) to inform your decision.

How the result changes with Initial absorbance (A₀)

Initial absorbance (A₀)Exhaustion rate (%)
0.570.06
1.7591.43
3.2595.38
4.596.67

What each input means

Initial absorbance (A₀)
Spectrophotometer absorbance of the initial dye bath at λ_max.
Final absorbance (A_f)
Absorbance of the residual dye bath after dyeing.
Total dye added (g)
Total weight of dye powder added to the bath.
Fixation rate (%)
Percentage of exhausted dye that is permanently fixed. Reactive dyes: 60-80%, acid dyes: 85-95%, disperse: 90-99%.
Fabric weight (g)
Dry weight of fabric in grams for calculating % OWF on fiber.

What each result means

Exhaustion rate (%)
Percentage of dye absorbed from bath onto fiber.
Dye on fiber (g)
Weight of dye taken up by the fabric.
Residual dye in bath (g)
Dye remaining in the spent bath (effluent).
Overall fixation (%)
Exhaustion × fixation rate — total dye permanently on fiber.
Fixed dye (% OWF)
Fixed dye as a percentage on weight of fiber.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Initial absorbance (A₀) = 1.5, Final absorbance (A_f) = 0.15, Total dye added (g) = 20, Fixation rate (%) = 85 = 5 input(s) provided
  2. Calculate Exhaustion rate
    90 = 90
  3. Calculate Dye on fiber
    Dye on fiber = totalDyeAddedG * (clampedExhaustion / 100)
    18 = 18
  4. Calculate Residual dye in bath
    Residual dye in bath = totalDyeAddedG - dyeOnFiberG
    2 = 2

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