Dye Exhaustion Rate Calculator
Dye uptake efficiency from absorbance measurements.
Inputs
%
Results
Exhaustion rate (%)
90
Dye on fiber (g)18
Residual dye in bath (g)2
Overall fixation (%)76.5
Fixed dye (% OWF)1.53
How to Use This Calculator
- Enter Initial absorbance (A₀), Final absorbance (A_f), and Total dye added (g).
- Set Fixation rate (%) and Fabric weight (g).
- Review the Exhaustion rate (%) result.
- Use Dye on fiber (g) and Residual dye in bath (g) to inform your decision.
How the result changes with Initial absorbance (A₀)
| Initial absorbance (A₀) | Exhaustion rate (%) |
|---|---|
| 0.5 | 70.06 |
| 1.75 | 91.43 |
| 3.25 | 95.38 |
| 4.5 | 96.67 |
What each input means
- Initial absorbance (A₀)
- Spectrophotometer absorbance of the initial dye bath at λ_max.
- Final absorbance (A_f)
- Absorbance of the residual dye bath after dyeing.
- Total dye added (g)
- Total weight of dye powder added to the bath.
- Fixation rate (%)
- Percentage of exhausted dye that is permanently fixed. Reactive dyes: 60-80%, acid dyes: 85-95%, disperse: 90-99%.
- Fabric weight (g)
- Dry weight of fabric in grams for calculating % OWF on fiber.
What each result means
- Exhaustion rate (%)
- Percentage of dye absorbed from bath onto fiber.
- Dye on fiber (g)
- Weight of dye taken up by the fabric.
- Residual dye in bath (g)
- Dye remaining in the spent bath (effluent).
- Overall fixation (%)
- Exhaustion × fixation rate — total dye permanently on fiber.
- Fixed dye (% OWF)
- Fixed dye as a percentage on weight of fiber.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersInitial absorbance (A₀) = 1.5, Final absorbance (A_f) = 0.15, Total dye added (g) = 20, Fixation rate (%) = 85 = 5 input(s) provided
- Calculate Exhaustion rate90 = 90
- Calculate Dye on fiberDye on fiber = totalDyeAddedG * (clampedExhaustion / 100)18 = 18
- Calculate Residual dye in bathResidual dye in bath = totalDyeAddedG - dyeOnFiberG2 = 2
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