Exothermic Heat Calculator
Estimate the peak temperature and heat risk when pouring resin, based on volume, resin type, and ambient conditions.
Inputs
Results
Estimated Peak Temp
166 °F
Risk Level
Low-Moderate — monitor closely
How to Use This Calculator
- Enter the pour volume in ounces — larger pours generate more total heat and risk cracking or yellowing.
- Enter the ambient temperature in °F; higher room temperatures accelerate the exothermic reaction.
- Set the mix ratio to match your resin's label (1:1, 2:1, or 3:1).
- Select the resin type: polyester (high exotherm), epoxy (medium), or urethane (low).
- Read the estimated peak temperature rise and time to peak to know when to monitor the pour.
- If peak temperature is unsafe, split into thinner layers or pre-cool the mold to reduce heat buildup.
How the result changes with Pour Volume
| Pour Volume | Estimated Peak Temp | Risk Level |
|---|---|---|
| 52 | 229 °F | Moderate — may yellow or warp |
| 180 | 652 °F | Critical — fire/smoke risk, reduce pour volume |
| 333 | 1,168 °F | Critical — fire/smoke risk, reduce pour volume |
| 461 | 1,604 °F | Critical — fire/smoke risk, reduce pour volume |
What each input means
- Pour Volume
- Total volume of mixed resin being poured at once in fluid ounces. Larger pours generate significantly more heat.
- Ambient Temperature
- Room temperature where curing takes place. Higher ambient temperatures add to peak temperature.
- Mix Ratio
- Resin-to-hardener ratio. More hardener (1:1) generally produces more heat than less hardener (3:1).
- Resin Type
- Polyester resins generate the most heat. Epoxies are moderate. Urethanes generate the least exothermic heat.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersPour Volume = 32, Ambient Temperature = 72, Mix Ratio = 1, Resin Type = 2 = 4 input(s) provided
- Calculate Estimated Peak TempEstimated Peak Temp166 = 166
- Calculate Risk LevelRisk LevelLow-Moderate — monitor closely = Low-Moderate — monitor closely
- Calculate Temperature RiseTemperature Rise94 = 94
- Calculate Time to PeakTime to Peak31 = 31
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