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Calcimator

Coolant Concentration Calculator

Convert refractometer readings to coolant concentration percentage and calculate adjustments to reach target concentration.

About this calculator

Optical refractometers measure the refractive index of a coolant sample, displayed as a Brix scale reading, but that raw reading is not the actual coolant concentration -- it has to be multiplied by the coolant manufacturer's own refractometer factor to get true percent concentration, because different metalworking fluid formulations bend light differently at the same real concentration. This calculator performs that conversion, then compares the result against your target concentration to tell you which direction to correct the sump. If the actual concentration is too high, it calculates the water volume needed using a simple dilution relationship (C1 x V1 = C2 x V2) to bring the sump back down to target -- note that adding this much water necessarily INCREASES the total fluid volume, so the reported figure is the water needed to reach the target concentration, not a volume-neutral adjustment; on a sump that's already near full, the standard shop workaround is to first drain off roughly that much over-concentrated fluid, then top the sump back up with fresh water (or pre-mixed fluid at the target concentration), rather than simply adding the full calculated volume on top.

If the actual concentration is too low, it calculates how much full-strength concentrate to add instead, using the same mass-balance logic in reverse. It also reports the mix ratio (expressed as "1 part concentrate to N parts total fluid") for both your current and target concentrations, which is often easier to communicate on a shop floor than a raw percentage. Sump volume determines how much water or concentrate is actually needed for a given percentage correction -- a large sump needs proportionally more addition to shift the same number of percentage points as a small one.

Inputs

Brix
gal

Results

Actual Concentration

5.5%

Difference from Target-1.5%
Water to Add0 gal
Concentrate to Add0.81 gal
Current Mix Ratio18
Target Mix Ratio14
How to Use This Calculator
  1. Take a refractometer reading from your machine sump coolant sample.
  2. Enter the coolant manufacturer's refractometer factor (concentration multiplier).
  3. Set your target coolant concentration (%) and total sump volume (L or gal).
  4. Review actual concentration, deviation from target, and how much water or concentrate to add.
  5. Re-test with the refractometer after adjustment to confirm concentration is correct.

How the result changes with Refractometer Reading

Refractometer ReadingActual Concentration
2.752.8%
4.134.1%
8.258.3%
1414%

What each input means

Refractometer Reading
Reading from the optical refractometer.
Coolant Factor
Coolant manufacturer's refractometer correction factor.
Target Concentration
Desired coolant concentration percentage.
Sump Volume
Current volume of coolant in the machine sump.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Refractometer Reading = 5.5, Coolant Factor = 1, Target Concentration = 7, Sump Volume = 50 = 4 input(s) provided
  2. Calculate Actual Concentration
    Actual Concentration
    5.5 = 5.5
  3. Calculate Difference from Target
    Difference from Target
    -1.5 = -1.5
  4. Calculate Water to Add
    Water to Add
    0 = 0

Engine last updated . Checked against 2 independently-derived tests — how we verify calculators. Built by Paul Gunder, a software engineer, not a licensed financial, medical, or legal professional.

Frequently Asked Questions

Why can't I just use the refractometer reading directly as the concentration percentage?

Refractometers measure how much light bends passing through the coolant sample (Brix scale), not concentration directly. Different coolant formulations refract light differently at the same true concentration, so the manufacturer publishes a correction factor specific to that product. Multiplying the raw reading by that factor is what converts it into an accurate percent concentration -- skipping this step can give a reading that's off by a meaningful margin.

Does a bigger sump volume mean I need to add more water to fix an over-concentrated mix?

Yes -- for the same percentage-point correction, a larger sump volume requires proportionally more water added, because the dilution formula (C1 x V1 = C2 x V2) scales the water-to-add amount directly with the existing fluid volume. A 500-gallon sump needing a 2% reduction requires far more added water than a 20-gallon sump needing the identical 2% reduction.

What does the mix ratio like '1:20' actually mean?

A mix ratio of 1:20 means 1 part coolant concentrate is diluted into a total of 20 parts finished fluid (so roughly 19 parts water plus 1 part concentrate). This calculator derives it from percent concentration as 100 divided by the concentration percentage, and reports it for both your current actual mix and your target mix so you can compare them at a glance.

If my actual concentration exactly matches my target, what does the calculator recommend?

When actual and target concentration are equal, the difference from target is zero, and the calculator recommends adding neither water nor concentrate -- both the "water to add" and "concentrate to add" outputs return zero. The sump is already at the desired concentration and needs no correction.

What if the calculated water to add is more than my sump has room for?

The "water to add" figure is simply how much water the C1 x V1 = C2 x V2 dilution math requires to hit your target concentration -- it will always increase the total fluid volume, and on a badly over-concentrated sump that amount can approach or exceed the sump's physical capacity. When that happens, don't just pour the full amount in on top of what's already there: drain off roughly that much over-concentrated fluid first, then top the sump back up with fresh water (or pre-mixed fluid at the target concentration) to reach the same result without overflowing.

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