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Calcimator

Industrial Paint Booth Design Calculator

Calculate paint booth airflow (CFM), exhaust stack size, filter area, and makeup air heating from booth dimensions and face velocity per NFPA 33 guidelines.

Inputs

Results

Required airflow (CFM)

14,000

Stack diameter (in)

32

Cross-section (ft²)140
Air changes/hour250
Filter bank area (ft²)70
Heating load (BTU/hr)604,800
Heating load (kW)177.3
Fan motor (HP)13.6
How to Use This Calculator
  1. Enter booth dimensions (length, width, height in feet) and required air changes per hour (ACH) for the solvent load.
  2. Enter exhaust fan capacity (CFM) and filter face velocity (FPM).
  3. Read required total CFM, number of exhaust fans, and makeup air volume.
  4. Verify face velocity through filters is 80-120 FPM for downdraft booths per NFPA 33.
  5. Calculate heating load for makeup air tempering to maintain 65-75°F for optimal paint application.

How the result changes with Booth width (ft)

Booth width (ft)Required airflow (CFM)Stack diameter (in)
1111,00028.4
3636,00051.4
6565,00069
9090,00081.2

What each input means

Booth width (ft)
Interior width of the spray booth in feet.
Booth height (ft)
Interior height from floor to ceiling in feet.
Booth length (ft)
Length (depth) of the spray booth in feet.
Face velocity (fpm)
Target air velocity across booth opening. OSHA minimum: 100 fpm crossdraft.
Temp rise for heating (°F)
Temperature difference between outdoor air and booth set point for makeup air heating.
Filter rated velocity (fpm)
Air velocity rating of exhaust filters. Paint arrestor filters: 150–250 fpm.

What each result means

Required airflow (CFM)
Cubic feet per minute of air needed: cross-section × face velocity.
Cross-section (ft²)
Booth opening area: width × height.
Air changes/hour
How many times per hour the booth air volume is replaced.
Stack diameter (in)
Recommended exhaust stack diameter at 2,500 fpm stack velocity.
Filter bank area (ft²)
Minimum exhaust filter area at rated velocity.
Heating load (BTU/hr)
Makeup air heating requirement: CFM × 1.08 × ΔT.
Heating load (kW)
Electric heating equivalent.
Fan motor (HP)
Estimated fan horsepower at 4" WG static pressure, 65% efficiency.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Booth width (ft) = 14, Booth height (ft) = 10, Booth length (ft) = 24, Face velocity (fpm) = 100 = 6 input(s) provided
  2. Calculate Required airflow
    Required airflow = crossSection * faceVelocity
    14000 = 14000
  3. Calculate Stack diameter
    Stack diameter = sqrt((4 * stackArea) / π) * 12
    32 = 32
  4. Calculate Cross-section
    Cross-section = boothWidth * boothHeight
    140 = 140
  5. Calculate Air changes/hour
    Air changes/hour = (requiredCFM * 60) / boothVolume
    250 = 250

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