Servo Sizing Calculator
Size servo motors by checking inertia ratio, RMS torque, and speed requirements for optimal motion control performance.
Inputs
Results
Inertia Ratio
1:1
How to Use This Calculator
- Enter load inertia (kg·m²) reflected at the motor shaft and the gear ratio.
- Set motor rotor inertia (kg·m²) from the motor manufacturer's specification.
- Enter peak torque required (N·m) and motor continuous torque rating and duty cycle (%).
- Review inertia ratio — values above 10:1 indicate potential stability issues; target below 5:1.
- Check RMS torque and bandwidth (Hz) to confirm the servo meets dynamic response requirements.
How the result changes with Gear Ratio
| Gear Ratio | Inertia Ratio |
|---|---|
| 51 | 0.04:1 |
| 176 | 0:1 |
| 325 | 0:1 |
| 450 | 0:1 |
What each input means
- Load Inertia
- Total load inertia at the gearbox output shaft.
- Gear Ratio
- Gearbox reduction ratio (e.g., 10:1).
- Motor Rotor Inertia
- Motor rotor inertia from the motor datasheet.
- Peak Torque Required
- Maximum torque needed during acceleration/deceleration.
- Motor Continuous Torque
- Motor continuous torque rating from datasheet.
- Duty Cycle
- Percentage of time the motor is under peak load.
- Motor Max RPM
- Maximum rated speed of the servo motor.
- Required Motor RPM
- Required motor shaft speed for the application.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersLoad Inertia = 50, Gear Ratio = 10, Motor Rotor Inertia = 0.5, Peak Torque Required = 5 = 8 input(s) provided
- Calculate Inertia RatioInertia Ratio1 = 1
- Calculate Inertia MatchInertia MatchExcellent = Excellent
- Calculate Reflected Load InertiaReflected Load Inertia0.5 = 0.5
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