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Calcimator

SLA Print Resolution Calculator

Calculate SLA/DLP print resolution, layer count, voxel count, and minimum feature size from pixel and layer settings.

Inputs

Results

Total layers

400

Min feature XY (mm)

0.1

Pixels per layer480,000
Total voxels192,000,000
Min feature Z (mm)0.05
Surface roughness Z (μm Ra)12.5
Surface roughness XY (μm Ra)12.5
Voxel volume (mm³)0
Part Volume Cm324
How to Use This Calculator
  1. Enter XY pixel size (μm), Layer height (μm), and Part length (mm).
  2. Set Part width (mm) and Part height (mm).
  3. Review Total layers and Min feature XY (mm).
  4. Use Pixels per layer and Total voxels to inform your decision.

How the result changes with Layer height (μm)

Layer height (μm)Total layersMin feature XY (mm)
316460.1
1061890.1
1951030.1
270750.1

What each input means

XY pixel size (μm)
Projector/laser XY resolution in micrometers. Consumer DLP ~35-50μm, pro SLA ~25-140μm.
Layer height (μm)
Z-axis layer thickness in micrometers. Fine detail: 25-50μm, standard: 50-100μm.
Part length (mm)
Part dimension along X axis.
Part width (mm)
Part dimension along Y axis.
Part height (mm)
Part dimension along Z axis (build direction).

What each result means

Total layers
Number of sliced layers in the build.
Pixels per layer
Number of XY pixels covering the part footprint per layer.
Total voxels
Total addressable volume elements (pixels x layers).
Min feature XY (mm)
Smallest printable feature in the XY plane (~2 pixels wide).
Min feature Z (mm)
Smallest printable feature in the Z direction (one layer).
Surface roughness Z (μm Ra)
Estimated arithmetic average roughness on vertical surfaces from stair-stepping.
Surface roughness XY (μm Ra)
Estimated roughness on horizontal surfaces from pixel resolution.
Voxel volume (mm³)
Volume of a single voxel (smallest addressable unit).

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    XY pixel size (μm) = 50, Layer height (μm) = 50, Part length (mm) = 40, Part width (mm) = 30 = 5 input(s) provided
  2. Calculate Total layers
    Total layers = ceil(partHeightMm / layerHeightMm)
    400 = 400
  3. Calculate Min feature XY
    Min feature XY = xyPixelMm * 2
    0.1 = 0.1
  4. Calculate Pixels per layer
    Pixels per layer = pixelsX * pixelsY
    480000 = 480000
  5. Calculate Total voxels
    Total voxels = pixelsPerLayer * totalLayers
    192000000 = 192000000

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