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Calcimator

Dental 3D Print Material Calculator

Resin type and post-processing for dental applications.

Inputs

%
%

Results

Resin per unit (mL)

11

Material cost per unit ($)

$2.41

Total resin needed (mL)44
Support resin (mL)8.8
Total material cost ($)$9.65
Resin cost ($)$6.60
Wash solvent cost ($)$3.00
Batch print time (min)252
Print time per unit (min)90
Units per liter90.9
App NameDental Model
How to Use This Calculator
  1. Select the Application Type (model, surgical guide, denture, etc.) to set resin volume defaults.
  2. Enter the Number of Units, Resin Cost per Liter, and Layer Thickness.
  3. Adjust Hollowing % and Support Material % to model actual resin consumption.
  4. Enter Wash Solvent Cost per liter for post-processing costs.
  5. Review Total Resin Needed (mL) and per-unit material cost to price services.

How the result changes with Hollowing (%)

Hollowing (%)Resin per unit (mL)Material cost per unit ($)
825.3$4.56
2819.8$3.73
5213.2$2.74
727.7$1.92

What each input means

Application type
Select dental 3D printing application.
Number of units
Number of models, guides, or appliances to print.
Resin cost ($/L)
Cost per liter of dental resin (model ~$60-120, surgical guide ~$200-350, denture base ~$300-500).
Layer thickness (um)
Print layer height in micrometers (25-100 um typical for dental, thinner = better detail).
Hollowing (%)
Percentage of interior volume removed by hollowing (models ~50-70%, guides 0%).
Support material (%)
Support structure volume as percentage of part volume (typically 15-40%).
Wash solvent cost ($/L)
Cost per liter of IPA or ethanol for post-print cleaning.

What each result means

Resin per unit (mL)
Total resin volume per unit including supports.
Total resin needed (mL)
Total resin for the entire print batch.
Support resin (mL)
Resin consumed by support structures (waste).
Material cost per unit ($)
All-in material cost per printed unit.
Total material cost ($)
Total resin + solvent cost for the batch.
Resin cost ($)
Resin cost only.
Wash solvent cost ($)
IPA/ethanol wash cost.
Batch print time (min)
Estimated print time for the batch (accounts for batching efficiency).
Print time per unit (min)
Estimated print time per individual unit.
Units per liter
How many units you can print from one liter of resin.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Application type = 0, Number of units = 4, Resin cost ($/L) = 150, Layer thickness (um) = 50 = 7 input(s) provided
  2. Calculate Resin per unit
    Resin per unit = effectiveVolume + supportVolume
    11 = 11
  3. Calculate Material cost per unit
    Material cost per unit = totalMaterialCost / unitCount
    2.41 = $2.41
  4. Calculate Total resin needed
    Total resin needed = totalVolumePerUnit * unitCount
    44 = 44
  5. Calculate Support resin
    Support resin = effectiveVolume * (supportDensityPct / 100)
    8.8 = 8.8

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