Stretch Wrap Calculator
Film rolls needed from pallet count and wrap method.
Inputs
%
Results
Rolls needed
5
Pallets per roll
11.4
Film per pallet (ft)132
Effective roll length (ft)1,500
Weight per roll (lbs)8.3
Total film weight (lbs)41.7
Film cost per pallet ($)$2.08
Total film cost ($)$104.17
How to Use This Calculator
- Enter pallet dimensions (L x W x H in inches) and number of pallets per day.
- Enter stretch wrap gauge (80-150 gauge) and roll width (inches).
- Enter wraps per pallet and desired film overlap percentage.
- Read film consumption per pallet (linear ft), rolls per day, and annual film cost.
- Optimize by increasing pre-stretch ratio — higher pre-stretch reduces film usage per pallet.
How the result changes with Number of pallets
| Number of pallets | Rolls needed | Pallets per roll |
|---|---|---|
| 10,001 | 881 | 11.4 |
| 35,001 | 3,081 | 11.4 |
| 65,000 | 5,720 | 11.4 |
| 90,000 | 7,920 | 11.4 |
What each input means
- Number of pallets
- Total pallets to be wrapped.
- Pallet length (in)
- Pallet deck length (standard GMA = 48 in).
- Pallet width (in)
- Pallet deck width (standard GMA = 40 in).
- Load height (in)
- Height of the stacked load on the pallet.
- Wrap revolutions
- Number of full wrap cycles bottom-to-top (3 is standard for stable loads).
- Film width (in)
- Width of the stretch film roll (18 or 20 in is standard).
- Roll length (ft)
- Linear feet of film per roll (1000-1500 for hand, 5000-9000 for machine).
- Pre-stretch %
- Pre-stretch ratio (0% for hand wrap, 200-300% for machine stretch wrappers).
What each result means
- Rolls needed
- Total stretch film rolls required.
- Pallets per roll
- How many pallets one roll can wrap.
- Film per pallet (ft)
- Linear feet of film consumed per pallet.
- Effective roll length (ft)
- Usable film length after pre-stretching.
- Weight per roll (lbs)
- Estimated weight of each film roll.
- Total film weight (lbs)
- Combined weight of all film rolls needed.
- Film cost per pallet ($)
- Estimated film cost per wrapped pallet.
- Total film cost ($)
- Estimated total stretch film cost.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersNumber of pallets = 50, Pallet length (in) = 48, Pallet width (in) = 40, Load height (in) = 60 = 8 input(s) provided
- Calculate Rolls neededRolls needed5 = 5
- Calculate Pallets per roll11.4 = 11.4
- Calculate Film per palletFilm per pallet = filmPerPalletIn / 12132 = 132
- Calculate Effective roll lengthEffective roll length = rollLengthFt * stretchMultiplier1500 = 1500
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