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Calcimator

Zirconia Sintering Calculator

Calculate shrinkage compensation dimensions and sintering furnace cycle time for zirconia restorations.

Inputs

mm
mm
mm
%
°F
°C/min
min
min

Results

Final Length

12 mm

Total Cycle Time

10.1 hrs

Final Width9.6 mm
Final Height8 mm
CAD Compensated Length18.75 mm
Energy Usage30.2 kWh
Energy Cost$3.63
Densification Ratio1.99
Compensated Height12.5
How to Use This Calculator
  1. Enter the Green State Length, Width, and Height of the milled zirconia restoration.
  2. Set the Shrinkage Rate (%) per the manufacturer specification — typically 20-25%.
  3. Input the Sintering Temperature, Ramp Rate, Hold Time, and Cool Down Time.
  4. Review the Final Length/Width/Height to confirm the sintered dimensions match the prep.
  5. Check CAD Compensated Length to verify the milling offset was set correctly.
  6. Note Total Cycle Time (hrs) and Energy Cost to schedule furnace loads efficiently.

How the result changes with Green State Length

Green State LengthFinal LengthTotal Cycle Time
118.8 mm10.1 hrs
2419.2 mm10.1 hrs
4132.8 mm10.1 hrs
5544 mm10.1 hrs

What each input means

Green State Length
Pre-sintered (green) milled dimension.
Green State Width
Pre-sintered width.
Green State Height
Pre-sintered height.
Shrinkage Rate
Linear shrinkage percentage (typically 20-25% for dental zirconia).
Sintering Temperature
Peak sintering temperature.
Ramp Rate
Heating rate to peak temperature.
Hold Time at Peak
Dwell time at sintering temperature.
Cool Down Time
Time to cool to room temperature.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Green State Length = 15, Green State Width = 12, Green State Height = 10, Shrinkage Rate = 20 = 8 input(s) provided
  2. Calculate Final Length
    Final Length
    12 = 12
  3. Calculate Total Cycle Time
    Total Cycle Time
    10.1 = 10.1
  4. Calculate Final Width
    Final Width
    9.6 = 9.6
  5. Calculate Final Height
    Final Height
    8 = 8

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