Maintenance Float Calculator
Equipment float sizing from readiness rate and repair time.
Inputs
%
Results
Float required
5
Avg in maintenance4.67
Achieved OR (%)100
Monthly repairs10
Monthly parts demand50
Deficit From Target10
How to Use This Calculator
- Enter the total equipment count in the fleet.
- Set the target operational readiness (OR) rate (%) — typically 90% for combat units.
- Input average repair time (days) and monthly failure rate as a fraction (e.g., 0.10 = 10% of fleet fails per month).
- Review Float required — the number of spare equipment items needed in the float pool.
- Check Achieved OR (%) to verify the float provides the target readiness, and Monthly repairs for maintenance staffing.
How the result changes with Total equipment
| Total equipment | Float required |
|---|---|
| 1,001 | 47 |
| 3,501 | 164 |
| 6,500 | 304 |
| 9,000 | 420 |
What each input means
- Total equipment
- Total equipment items in the fleet.
- Target OR rate (%)
- Target operational readiness rate.
- Avg repair time (days)
- Average days to complete a repair.
- Monthly failure rate
- Fraction of equipment failing per month.
What each result means
- Float required
- Spare equipment items needed as float.
- Avg in maintenance
- Average items in maintenance at any time.
- Achieved OR (%)
- Operational readiness with float.
- Monthly repairs
- Expected repair actions per month.
- Monthly parts demand
- Estimated repair parts needed per month.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersTotal equipment = 100, Target OR rate (%) = 90, Avg repair time (days) = 14, Monthly failure rate = 0.1 = 4 input(s) provided
- Calculate Float requiredFloat required = ceil(inMaintenanceCount)5 = 5
- Calculate Avg in maintenanceAvg in maintenance = round(inMaintenanceCount * 100) / 1004.67 = 4.67
- Calculate Achieved ORAchieved OR = round((min(totalEquipment, availableWithFloat) / totalEquipment) * 10000) / 100100 = 100
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