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Calcimator

Cook-Chill Production Calculator

Calculate batch sizing, blast chilling cycles, and production timelines for cook-chill operations.

Inputs

Results

Total Weight (lbs)

100

Optimized Production Time (min)

270

Cooking Batches2
Chilling Batches3
Total Cook Time (min)90
Total Chill Time (min)270
Storage Containers40
Expected Yield (servings)170
Shelf Life (days)5
Overlap Possible1
Total Production Time360
How to Use This Calculator
  1. Enter total servings needed and serving size in ounces.
  2. Set cooking batch capacity in lbs and blast chiller capacity in lbs.
  3. Enter chiller cycle time in minutes (time to reach ≤38 °F).
  4. The calculator shows total weight, number of cooking batches, chilling batches, total cook and chill times, optimized production time, storage containers needed, and expected yield.
  5. Schedule cooking batches to overlap with chilling where possible to minimize total production time.

How the result changes with Total Servings Needed

Total Servings NeededTotal Weight (lbs)Optimized Production Time (min)
1,009504.5765
3,5071,753.52,430
6,5043,2524,500
9,0014,500.56,165

What each input means

Total Servings Needed
Total number of individual servings to produce.
Serving Size (oz)
Weight per serving in ounces.
Cooking Batch Capacity (lbs)
Maximum weight per cooking batch (kettle/oven capacity).
Blast Chiller Capacity (lbs)
Pounds per blast chiller cycle.
Chiller Cycle Time (min)
Minutes per blast chilling cycle (to reach ≤38°F).

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Total Servings Needed = 200, Serving Size (oz) = 8, Cooking Batch Capacity (lbs) = 50, Blast Chiller Capacity (lbs) = 40 = 5 input(s) provided
  2. Calculate Total Weight
    Total Weight
    100 = 100
  3. Calculate Optimized Production Time
    Optimized Production Time
    270 = 270
  4. Calculate Cooking Batches
    Cooking Batches
    2 = 2
  5. Calculate Chilling Batches
    Chilling Batches
    3 = 3

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