Cook-Chill Production Calculator
Calculate batch sizing, blast chilling cycles, and production timelines for cook-chill operations.
Inputs
Results
Total Weight (lbs)
100
Optimized Production Time (min)
270
Cooking Batches2
Chilling Batches3
Total Cook Time (min)90
Total Chill Time (min)270
Storage Containers40
Expected Yield (servings)170
Shelf Life (days)5
Overlap Possible1
Total Production Time360
How to Use This Calculator
- Enter total servings needed and serving size in ounces.
- Set cooking batch capacity in lbs and blast chiller capacity in lbs.
- Enter chiller cycle time in minutes (time to reach ≤38 °F).
- The calculator shows total weight, number of cooking batches, chilling batches, total cook and chill times, optimized production time, storage containers needed, and expected yield.
- Schedule cooking batches to overlap with chilling where possible to minimize total production time.
How the result changes with Total Servings Needed
| Total Servings Needed | Total Weight (lbs) | Optimized Production Time (min) |
|---|---|---|
| 1,009 | 504.5 | 765 |
| 3,507 | 1,753.5 | 2,430 |
| 6,504 | 3,252 | 4,500 |
| 9,001 | 4,500.5 | 6,165 |
What each input means
- Total Servings Needed
- Total number of individual servings to produce.
- Serving Size (oz)
- Weight per serving in ounces.
- Cooking Batch Capacity (lbs)
- Maximum weight per cooking batch (kettle/oven capacity).
- Blast Chiller Capacity (lbs)
- Pounds per blast chiller cycle.
- Chiller Cycle Time (min)
- Minutes per blast chilling cycle (to reach ≤38°F).
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersTotal Servings Needed = 200, Serving Size (oz) = 8, Cooking Batch Capacity (lbs) = 50, Blast Chiller Capacity (lbs) = 40 = 5 input(s) provided
- Calculate Total WeightTotal Weight100 = 100
- Calculate Optimized Production TimeOptimized Production Time270 = 270
- Calculate Cooking BatchesCooking Batches2 = 2
- Calculate Chilling BatchesChilling Batches3 = 3
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