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Calcimator

Cuts Calculator

Estimate heads, hearts, and tails volumes from your distillation run based on wash volume, ABV, and still type.

About this calculator

A distillation run is split into cuts because the vapor coming off a still does not carry a constant, drinkable composition from start to finish -- the earliest and latest vapor carry compounds you do not want in the final spirit, while the middle of the run is the clean product. The first fraction, the foreshots, is the one that matters for safety rather than flavor: it concentrates methanol, acetaldehyde and acetone, and it is discarded outright, never tasted and never blended back. This calculator works in collected volume, which is what you can actually measure in a jar. It first computes Total Alcohol in Wash (Wash Volume times Wash ABV), then divides by the Assumed Collection ABV for your Still Type to get Total Distillate Collected, and slices that run into Foreshots, Heads, Hearts and Tails using the published pot-still proportions -- roughly 5% foreshots, 30% heads, 30% hearts, 35% tails -- so the four cuts always add up to the run.

The Foreshots figure is additionally floored at the published volumetric safety rule of 10 mL per litre of wash on a pot still (6 mL per litre on a reflux still, and never under 50 mL), because that rule scales with wash volume rather than wash strength and a weak wash otherwise produces a dangerously small discard. Still Type changes the Assumed Collection ABV -- about 65% for a pot still, about 92% for a reflux column holding its hearts band -- rather than the cut percentages, because published guidance gives percentage splits for pot stills but sets reflux cuts by running ABV and vapor temperature instead. What this calculator cannot do is measure your actual run: real cut points are set by smell, taste and a hydrometer or spirit-safe reading as the distillate comes off, because congener content varies by recipe and yeast strain. Treat these volumes as a planning estimate and a minimum discard, not as a substitute for tasting through the run -- and when in doubt, discard more of the early run, not less.

Inputs

liters
%

Results

Hearts — Keep (collected volume)

923 mL

≈ 3 soda cans

Foreshots — Discard (collected volume)250 mL
Heads (collected volume)827 mL
Tails (collected volume)1,077 mL
Total Distillate Collected3,077 mL
Assumed Collection ABV65%
Total Alcohol in Wash (100% ABV basis)2,000 mL
How to Use This Calculator
  1. Enter wash volume in litres and wash ABV.
  2. Select still type — Pot or Reflux — which sets the assumed collection ABV the cut volumes are sliced from.
  3. Every volume shown is collected liquid off the still, not absolute alcohol, and the four cuts add up to Total Distillate Collected.
  4. Discard at least the Foreshots volume outright — do not taste it, do not blend it back.
  5. Collect Heads separately, save Hearts as the primary product, and decide whether to re-distill Tails as feints.

How the result changes with Wash Volume

Wash VolumeHearts — Keep (collected volume)
13480 mL
19702 mL
381,403 mL
632,326 mL

What each input means

Wash Volume
Volume of fermented wash going into the still in liters.
Wash ABV
Alcohol percentage of the wash. Typically 6-12% for grain washes, 8-14% for sugar washes.
Still Type
Pot stills carry over more congeners for a fuller-flavored spirit and collect at a lower average ABV; reflux stills fractionate more thoroughly and hold their hearts band at a much higher ABV.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    3 parameters
    Wash Volume = 25, Wash ABV = 8, Still Type = 1 = 3 input(s) provided
  2. Total Alcohol in Wash
    Wash Volume (L) x 1000 x Wash ABV / 100
    25 x 1000 x 8 / 100 = 2000 mL absolute alcohol
  3. Total Distillate Collected
    Total Alcohol / Average Collection ABV
    2000 / 0.65 = 3077 mL collected
  4. Foreshots (discard)
    max(5% of run, safety rule of mL per litre of wash)
    max(154, 250) = 250 mL
  5. Heads / Hearts / Tails
    30% / 30% / 35% of the collected run
    827 / 923 / 1077 = 827 mL heads, 923 mL hearts, 1077 mL tails

Engine last updated . Checked against 2 independently-derived tests — how we verify calculators. Built by Paul Gunder, a software engineer, not a licensed financial, medical, or legal professional.

Frequently Asked Questions

Is the Foreshots volume separate from the Heads volume, or included in it?

Separate. Foreshots, Heads, Hearts and Tails are four disjoint slices of Total Distillate Collected and add up to it exactly, so Foreshots is the first jar you fill and Heads is what comes after it -- do not subtract one from the other. Foreshots is the one cut that is always discarded outright rather than saved for a later feints run, because it concentrates methanol and acetaldehyde.

How much of the early run do I actually have to throw away?

The published rules of thumb are volumetric and scale with wash volume, not wash strength: an absolute minimum of 150 mL of foreshots per 25 litres of wash on a pot still, with a common working range of 5 to 10 mL per litre of wash, and around 50 mL per 20 litres on a reflux still. This calculator reports whichever is larger -- that volumetric rule, or 5% of your collected run -- so the Foreshots figure is a floor to discard at least, not a target to stop at. Discarding more early run costs you a little yield; discarding too little is the mistake that matters.

If I double my Wash Volume, does the Hearts cut also double?

Yes for Wash Volume, and almost exactly for Wash ABV. Heads, Hearts and Tails are fixed percentages of Total Distillate Collected, and Total Distillate Collected is Total Alcohol in Wash (Wash Volume times Wash ABV) divided by the Assumed Collection ABV, so doubling either input doubles all three. Foreshots is the exception: it is floored at a per-litre-of-wash safety rule, so doubling Wash Volume doubles it, but doubling Wash ABV on a weak wash may not move it at all -- the floor is still governing.

Should I actually cut my run at these exact volumes?

Treat them as a planning estimate rather than a precise cut schedule. Real distillers set foreshots, heads, and tails cut points by smell, taste, and often hydrometer or spirit-safe readings as the distillate actually comes off the still, because the real proportion of congeners depends on your specific wash, yeast strain, and fermentation, which this fixed-percentage model can't see. Use the estimated volumes to plan collection vessels and timing, then adjust by your senses during the actual run -- and when in doubt, err toward discarding more of the early run.

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