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Calcimator

Indigo Vat Calculator

Chemical quantities for indigo reduction vat.

Inputs

%

Results

Indigo powder (g)

40

Reducing agent (g)120
Alkali (g)80
Indigo concentration (g/L)2
Estimated dip cycles3
How to Use This Calculator
  1. Enter Fabric weight (kg), Indigo depth (% OWF), and Reducer-to-indigo ratio.
  2. Set Alkali-to-indigo ratio and Vat volume (L).
  3. Review the Indigo powder (g) result.
  4. Use Reducing agent (g) and Alkali (g) to inform your decision.

How the result changes with Fabric weight (kg)

Fabric weight (kg)Indigo powder (g)
502,000
1757,000
32513,000
45018,000

What each input means

Fabric weight (kg)
Dry weight of fabric or yarn to dye in kilograms.
Indigo depth (% OWF)
Target indigo percentage on weight of fiber. Light: 1-2%, medium: 3-5%, dark: 6-10%.
Reducer-to-indigo ratio
Weight of reducing agent per unit indigo. Fructose/lime vat: 3:1, hydrosulfite: 2:1, iron: 3:1.
Alkali-to-indigo ratio
Weight of alkali (lime, soda ash) per unit indigo. Lime vat: 2:1, lye vat: 1:1.
Vat volume (L)
Total volume of the vat in liters.

What each result means

Indigo powder (g)
Weight of indigo powder needed.
Reducing agent (g)
Weight of fructose, hydrosulfite, or ferrous sulfate.
Alkali (g)
Weight of calcium hydroxide, soda ash, or lye.
Indigo concentration (g/L)
Indigo concentration in the vat.
Estimated dip cycles
Approximate number of dip-and-oxidize cycles needed for target depth.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Fabric weight (kg) = 1, Indigo depth (% OWF) = 4, Reducer-to-indigo ratio = 3, Alkali-to-indigo ratio = 2 = 5 input(s) provided
  2. Calculate Indigo powder
    Indigo powder = fabricWeightG * (indigoPctOwf / 100)
    40 = 40
  3. Calculate Reducing agent
    Reducing agent = indigoNeededG * reducerRatio
    120 = 120
  4. Calculate Alkali
    Alkali = indigoNeededG * alkaliRatio
    80 = 80

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