Air Consumption Calculator
CFM per tool from duty cycle and rated consumption.
Inputs
Results
Total air demand (CFM)
15
How to Use This Calculator
- Enter the rated CFM per tool from the manufacturer specification sheet.
- Set the duty cycle percentage (how much of the time each tool is actively running).
- Enter the total number of pneumatic tools connected to the system.
- Set the diversity factor -- the fraction of tools running simultaneously (typically 0.75 for mixed shops).
- Review total air demand CFM and recommended compressor CFM, which includes a 25% safety margin.
How the result changes with Rated CFM per tool
| Rated CFM per tool | Total air demand (CFM) |
|---|---|
| 50 | 75 |
| 175 | 262.5 |
| 325 | 487.5 |
| 450 | 675 |
What each input means
- Rated CFM per tool
- Manufacturer-rated air consumption in cubic feet per minute at the tool's operating pressure.
- Duty cycle
- Percentage of time the tool is actively consuming air (e.g., 50% means running half the time).
- Number of tools
- Total number of pneumatic tools connected to the system.
- Diversity factor
- Fraction of tools running simultaneously (0.75 = 75% of tools active at any time). Lower values for large shops.
What each result means
- Effective CFM per tool
- Actual average air consumption per tool accounting for duty cycle.
- Total air demand (CFM)
- Combined air demand from all tools with diversity factor applied.
- Recommended compressor CFM
- Compressor output needed including 25% safety margin.
- Daily consumption (CF)
- Total cubic feet of air consumed in an 8-hour shift.
- SCFM (standard)
- Standard cubic feet per minute at 14.7 psia and 68°F.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersRated CFM per tool = 10, Duty cycle = 50, Number of tools = 4, Diversity factor = 0.75 = 4 input(s) provided
- Calculate Total air demandTotal air demand = effectiveCfmPerTool * numTools * diversityFactor15 = 15
- Calculate Effective CFM per toolEffective CFM per tool = ratedCfm * (dutyCyclePct / 100)5 = 5
- Calculate Recommended compressor CFMRecommended compressor CFM = totalDemandCfm * 1.2518.75 = 18.75
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