Energy Cost (Compressed Air) Calculator
Cost per 1000 CF from compressor efficiency and electric rate.
Inputs
%
%
Results
Annual energy cost ($)
$19,764.95
≈ 10 gaming PCs
Monthly energy cost ($)$1,647.08
Cost per 1000 CF ($)$0.37
Specific power (kW/100 CFM)20.27
Annual energy (kWh)197,649
Average power draw (kW)32.9
Full-load power (kW)40.5
How to Use This Calculator
- Enter the compressor horsepower and motor efficiency percentage.
- Set system operating pressure and the percentage of time at full load.
- Input your electricity rate in $/kWh and annual hours of operation.
- Review annual energy cost and cost per 1,000 CFM to benchmark efficiency.
- Compare scenarios by adjusting pressure or duty cycle to find savings opportunities.
How the result changes with Compressor HP
| Compressor HP | Annual energy cost ($) |
|---|---|
| 101 | $39,925.19 |
| 351 | $138,749.92 |
| 650 | $256,944.29 |
| 900 | $355,769.02 |
What each input means
- Compressor HP
- Nameplate brake horsepower of the compressor motor.
- Compressor rated CFM
- Full-load air output in cubic feet per minute.
- Average load factor
- Percentage of time the compressor is fully loaded. Typical: 60–80%.
- Motor efficiency
- Motor nameplate efficiency. Premium motors: 92–96%.
- Electricity rate ($/kWh)
- Blended electricity cost per kilowatt-hour including demand charges.
- Operating hours/year
- Annual hours the compressor runs. 24/7 = 8,760; two shifts = 4,000.
What each result means
- Annual energy cost ($)
- Total yearly electricity cost to run the compressor.
- Monthly energy cost ($)
- Average monthly electricity cost.
- Cost per 1000 CF ($)
- Energy cost to produce 1,000 cubic feet of compressed air — key benchmarking metric.
- Specific power (kW/100 CFM)
- Energy intensity of the compressor. Lower is more efficient. Good: 18–22 kW/100 CFM at 100 psig.
- Annual energy (kWh)
- Total kilowatt-hours consumed per year.
- Average power draw (kW)
- Average electrical draw considering load/unload cycling.
- Full-load power (kW)
- Maximum electrical draw at full compressor load.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersCompressor HP = 50, Compressor rated CFM = 200, Average load factor = 75, Motor efficiency = 92 = 6 input(s) provided
- Calculate Annual energy costAnnual energy cost = annualKwh * electricRateKwh19764.95 = $19,764.95
- Calculate Monthly energy costMonthly energy cost = annualEnergyCost / 121647.08 = $1,647.08
- Calculate Cost per 1000 CF0.37 = $0.37
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