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Calcimator

Energy Cost (Compressed Air) Calculator

Cost per 1000 CF from compressor efficiency and electric rate.

Inputs

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Results

Annual energy cost ($)

$19,764.95

≈ 10 gaming PCs

Monthly energy cost ($)$1,647.08
Cost per 1000 CF ($)$0.37
Specific power (kW/100 CFM)20.27
Annual energy (kWh)197,649
Average power draw (kW)32.9
Full-load power (kW)40.5
How to Use This Calculator
  1. Enter the compressor horsepower and motor efficiency percentage.
  2. Set system operating pressure and the percentage of time at full load.
  3. Input your electricity rate in $/kWh and annual hours of operation.
  4. Review annual energy cost and cost per 1,000 CFM to benchmark efficiency.
  5. Compare scenarios by adjusting pressure or duty cycle to find savings opportunities.

How the result changes with Compressor HP

Compressor HPAnnual energy cost ($)
101$39,925.19
351$138,749.92
650$256,944.29
900$355,769.02

What each input means

Compressor HP
Nameplate brake horsepower of the compressor motor.
Compressor rated CFM
Full-load air output in cubic feet per minute.
Average load factor
Percentage of time the compressor is fully loaded. Typical: 60–80%.
Motor efficiency
Motor nameplate efficiency. Premium motors: 92–96%.
Electricity rate ($/kWh)
Blended electricity cost per kilowatt-hour including demand charges.
Operating hours/year
Annual hours the compressor runs. 24/7 = 8,760; two shifts = 4,000.

What each result means

Annual energy cost ($)
Total yearly electricity cost to run the compressor.
Monthly energy cost ($)
Average monthly electricity cost.
Cost per 1000 CF ($)
Energy cost to produce 1,000 cubic feet of compressed air — key benchmarking metric.
Specific power (kW/100 CFM)
Energy intensity of the compressor. Lower is more efficient. Good: 18–22 kW/100 CFM at 100 psig.
Annual energy (kWh)
Total kilowatt-hours consumed per year.
Average power draw (kW)
Average electrical draw considering load/unload cycling.
Full-load power (kW)
Maximum electrical draw at full compressor load.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Compressor HP = 50, Compressor rated CFM = 200, Average load factor = 75, Motor efficiency = 92 = 6 input(s) provided
  2. Calculate Annual energy cost
    Annual energy cost = annualKwh * electricRateKwh
    19764.95 = $19,764.95
  3. Calculate Monthly energy cost
    Monthly energy cost = annualEnergyCost / 12
    1647.08 = $1,647.08
  4. Calculate Cost per 1000 CF
    0.37 = $0.37

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