Transformer Sizing Calculator
Size single-phase and three-phase transformers: calculate required KVA, full load current, and select next standard size.
Inputs
IEEE Std 141: motors 0.80–0.90; commercial mixed 0.85–0.90; resistive loads 1.0; HVAC chiller 0.85
NEC Art. 220 / IEEE Std 141: lighting 0.75–0.90; industrial 0.60–0.80; motor loads apply NEC 430.24
Results
Required KVA
156.5 kVA
Next Standard Size
167 kVA
How to Use This Calculator
- Enter the System Voltage in volts — this is the transformer's secondary (output) voltage.
- Enter the Total Load Current in amperes — sum all connected loads on the secondary.
- Set the Power Factor for the load mix: 0.80–0.95 is typical for industrial and commercial applications.
- Set the Demand Factor — the ratio of maximum expected demand to total connected load (0.6–0.9 for most applications).
- Select the Number of Phases (1 for single-phase, 3 for three-phase).
- Read the Required KVA and the Next Standard Size to select the correct transformer from manufacturer catalogs, then review the Percent Loading to ensure the transformer is not oversized.
How the result changes with Power Factor
| Power Factor | Required KVA | Next Standard Size |
|---|---|---|
| 0.55 | 241.86 kVA | 300 kVA |
| 0.68 | 197.07 kVA | 200 kVA |
| 0.83 | 161.24 kVA | 167 kVA |
| 0.95 | 140.02 kVA | 150 kVA |
What each input means
- System Voltage
- Secondary voltage of the transformer (e.g., 208, 240, 480V).
- Total Load Current
- Total connected load current in amperes.
- Power Factor
- Load power factor. Per NEC Article 220 and IEEE Std 141 (Red Book). Typical ranges: resistive loads (heaters, incandescent) PF=1.0; fluorescent/LED with ballast 0.90–0.95; induction motors 0.80–0.90; mixed commercial 0.85–0.90.
- Demand Factor
- Ratio of maximum demand to total connected load per NEC Article 220 and IEEE Std 141. Commercial lighting: 0.75–0.90; motors (NEC 430.24): 125% of largest motor + 100% of others; general commercial 0.70–0.85; industrial 0.60–0.80.
- Number of Phases
- Select 1 for single-phase or 3 for three-phase system.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersSystem Voltage = 480, Total Load Current = 200, Power Factor = 0.85, Demand Factor = 0.8 = 5 input(s) provided
- Calculate Required KVARequired KVA156.5 = 156.5
- Calculate Next Standard SizeNext Standard Size167 = 167
- Calculate Full Load CurrentFull Load Current188.24 = 188.24
- Calculate Percent LoadingPercent Loading = Math85 = 85
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