Skip to main content
Calcimator

VSD Compressor Savings Calculator

Energy savings from variable speed drive vs load/unload.

Inputs

%
%

Results

Annual energy savings ($)

$2,554.24

≈ 20 pairs of sneakers

Savings (%)10
Load/unload annual cost ($)$25,542.39
VSD annual cost ($)$22,988.15
Annual kWh savings25,542
Simple payback (years)3.7
CO₂ reduction (lbs/yr)21,839
How to Use This Calculator
  1. Enter the current fixed-speed compressor horsepower and motor efficiency.
  2. Set the average load factor (percentage of full-load operation).
  3. Input your electricity rate and annual operating hours.
  4. Enter the VSD compressor cost and expected savings percentage from variable-speed operation.
  5. Review annual energy savings, simple payback, and 5-year NPV to justify the capital investment.

How the result changes with Average load (%)

Average load (%)Annual energy savings ($)
28$5,838.26
48$3,867.85
72$1,240.63
92-$948.72

What each input means

Compressor HP
Nameplate horsepower of the existing or proposed compressor.
Average load (%)
Average percentage of full capacity the compressor delivers. VSD savings are greatest at 40–70% load.
Electricity rate ($/kWh)
Blended electricity cost per kilowatt-hour.
Operating hours/year
Annual hours the compressor runs.
Motor efficiency (%)
Motor nameplate efficiency.

What each result means

Annual energy savings ($)
Yearly electricity cost savings from switching to VSD.
Savings (%)
Percentage reduction in energy cost.
Load/unload annual cost ($)
Current annual energy cost with fixed-speed load/unload control.
VSD annual cost ($)
Projected annual energy cost with VSD compressor.
Annual kWh savings
Kilowatt-hours saved per year.
Simple payback (years)
Estimated years to recover VSD premium cost through energy savings.
CO₂ reduction (lbs/yr)
Annual CO₂ emission reduction from energy savings.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Compressor HP = 75, Average load (%) = 60, Electricity rate ($/kWh) = 0.1, Operating hours/year = 6000 = 5 input(s) provided
  2. Calculate Annual energy savings
    Annual energy savings = fixedSpeedAnnualCost - vsdAnnualCost
    2554.24 = $2,554.24
  3. Calculate Savings
    10 = 10
  4. Calculate Load/unload annual cost
    Load/unload annual cost = fixedSpeedAnnualKwh * electricRateKwh
    25542.39 = $25,542.39

The questions that sit next to this one — chosen by subject, including calculators filed under a different category.

More in Engineering.