VSD Compressor Savings Calculator
Energy savings from variable speed drive vs load/unload.
Inputs
%
%
Results
Annual energy savings ($)
$2,554.24
≈ 20 pairs of sneakers
Savings (%)10
Load/unload annual cost ($)$25,542.39
VSD annual cost ($)$22,988.15
Annual kWh savings25,542
Simple payback (years)3.7
CO₂ reduction (lbs/yr)21,839
How to Use This Calculator
- Enter the current fixed-speed compressor horsepower and motor efficiency.
- Set the average load factor (percentage of full-load operation).
- Input your electricity rate and annual operating hours.
- Enter the VSD compressor cost and expected savings percentage from variable-speed operation.
- Review annual energy savings, simple payback, and 5-year NPV to justify the capital investment.
How the result changes with Average load (%)
| Average load (%) | Annual energy savings ($) |
|---|---|
| 28 | $5,838.26 |
| 48 | $3,867.85 |
| 72 | $1,240.63 |
| 92 | -$948.72 |
What each input means
- Compressor HP
- Nameplate horsepower of the existing or proposed compressor.
- Average load (%)
- Average percentage of full capacity the compressor delivers. VSD savings are greatest at 40–70% load.
- Electricity rate ($/kWh)
- Blended electricity cost per kilowatt-hour.
- Operating hours/year
- Annual hours the compressor runs.
- Motor efficiency (%)
- Motor nameplate efficiency.
What each result means
- Annual energy savings ($)
- Yearly electricity cost savings from switching to VSD.
- Savings (%)
- Percentage reduction in energy cost.
- Load/unload annual cost ($)
- Current annual energy cost with fixed-speed load/unload control.
- VSD annual cost ($)
- Projected annual energy cost with VSD compressor.
- Annual kWh savings
- Kilowatt-hours saved per year.
- Simple payback (years)
- Estimated years to recover VSD premium cost through energy savings.
- CO₂ reduction (lbs/yr)
- Annual CO₂ emission reduction from energy savings.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersCompressor HP = 75, Average load (%) = 60, Electricity rate ($/kWh) = 0.1, Operating hours/year = 6000 = 5 input(s) provided
- Calculate Annual energy savingsAnnual energy savings = fixedSpeedAnnualCost - vsdAnnualCost2554.24 = $2,554.24
- Calculate Savings10 = 10
- Calculate Load/unload annual costLoad/unload annual cost = fixedSpeedAnnualKwh * electricRateKwh25542.39 = $25,542.39
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