Backup Generator Runtime Calculator
Estimate generator runtime based on fuel tank size, connected load, and fuel type. Calculate fuel consumption and operating costs.
About this calculator
This calculator estimates how long a backup generator will run on a tank of fuel, and what that runtime costs, based on generator capacity, connected load, fuel tank size, and fuel type. Fuel consumption is modeled as generator capacity (in kW) times a base consumption rate per fuel type -- gasoline burns roughly 0.075 gal/hr per kW at 50% load, propane about 0.10 gal/hr per kW (propane has lower energy density than gasoline), and diesel about 0.055 gal/hr per kW (diesel engines are typically the most fuel-efficient of the three) -- then scaled by a load factor that ranges from about 0.45 at idle up to 1.0 at full rated load, since a generator burns less fuel per hour when lightly loaded than when running near capacity. Runtime is simply fuel tank size divided by that consumption rate, so doubling tank capacity roughly doubles runtime, holding everything else constant.
A larger generator, by contrast, actually shortens runtime on the same tank of fuel when running the same connected load, because a bigger generator burns more fuel per hour even at a lower percentage of its own capacity. Load percentage (connected load as a share of generator capacity) is worth watching for reasons beyond fuel efficiency too -- running well under 50% load for extended periods can cause wet-stacking in some engines, while running above 80-90% risks overload shutdowns, so the 50-75% range noted in the Load Percentage output reflects a commonly recommended operating window, not just an efficiency sweet spot.
Inputs
Results
Estimated Runtime
15.1 hours
How to Use This Calculator
- Enter Generator Watts (the rated output on the nameplate) and Fuel Tank Gallons for your generator model.
- Select Fuel Type (gasoline, propane, or diesel) as each has different energy density and consumption rates.
- Enter Connected Load Watts — the total wattage of appliances you plan to run during an outage.
- Review Runtime Hours to see how long your fuel supply will last at the specified load level.
- Check Load Percent to ensure the generator is loaded between 50–75% for efficient operation and longevity.
- Use Cost per Hour and Total Fuel Cost to plan outage budgets and compare generator options.
How the result changes with Fuel Tank Size
| Fuel Tank Size | Estimated Runtime |
|---|---|
| 3 | 7.5 hours |
| 4.5 | 11.3 hours |
| 9 | 22.6 hours |
| 15 | 37.7 hours |
What each input means
- Generator Capacity
- Rated running watts of your generator (not peak/surge watts).
- Fuel Tank Size
- Fuel tank capacity in gallons. Portable generators are typically 5-8 gal.
- Connected Load
- Total wattage of appliances and circuits connected to the generator.
- Fuel Type
- 0 = Gasoline, 1 = Propane, 2 = Diesel.
What each result means
- Estimated Runtime
- Hours the generator can run on a full tank at the given load.
- Fuel Consumption
- Estimated fuel consumption rate adjusted for load percentage.
- Load Percentage
- Connected load as a percentage of generator capacity. Optimal is 50-75%.
- Cost per Hour
- Fuel cost per hour of operation at current load.
- Full Tank Cost
- Cost to fill the fuel tank at current average fuel prices.
How this is calculated
Worked example, using the default values
- Identify Input Parameters4 parametersGenerator Capacity = 7500, Fuel Tank Size = 6, Connected Load = 3500, Fuel Type = 0 = 4 input(s) provided
- Calculate Estimated RuntimeEstimated Runtime15.1 = 15.1
- Calculate Fuel ConsumptionFuel Consumption0.4 = 0.4
- Calculate Load PercentageLoad Percentage47 = 47%
Engine last updated . Checked against 2 independently-derived tests — how we verify calculators. Built by Paul Gunder, a software engineer, not a licensed financial, medical, or legal professional.
Frequently Asked Questions
Why does a bigger fuel tank increase runtime proportionally?
Runtime is calculated as fuel tank gallons divided by the fuel consumption rate, so tank size sits directly in the numerator of that division -- doubling tank capacity roughly doubles runtime at the same load and fuel type, holding everything else constant. A change in generator wattage or connected load also affects runtime, but only indirectly by changing the consumption rate, not by scaling the calculation directly the way tank size does.
Why would a bigger generator run for fewer hours on the same tank of fuel?
A larger generator has more rated capacity in kW, and fuel consumption scales with that capacity even when the generator isn't running at full load -- a bigger engine simply burns more fuel per hour to produce power than a smaller one does, all else equal. So if you size a generator larger than your connected load actually requires, you gain headroom for future loads but give up some runtime per gallon compared to a generator sized closer to your actual needs.
Why does fuel tank size not affect the fuel consumption rate (gal/hr)?
Fuel consumption rate is determined entirely by generator capacity, fuel type, and load percentage -- how fast the engine burns fuel while running -- and has nothing to do with how much fuel is available to burn. Tank size only determines how many hours that consumption rate can be sustained before refueling, which is why it shows up in the runtime calculation but not in the gallons-per-hour figure.
Which fuel type is most efficient for a backup generator?
Diesel generators typically consume the least fuel per kW of output (roughly 0.055 gal/hr per kW at 50% load in this model), followed by gasoline (about 0.075 gal/hr per kW), with propane the least efficient by volume (about 0.10 gal/hr per kW) due to its lower energy density -- though propane offers longer shelf life and doesn't degrade in storage the way gasoline can. The right choice depends on your priorities: diesel and gasoline generally offer more runtime per gallon, while propane trades some efficiency for fuel that stores indefinitely without stabilizers.
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