3D Printing Material Comparison Calculator
Compare FDM material properties against your requirements for tensile strength, heat resistance, flexibility, and cost.
About this calculator
Choosing the right FDM filament for a 3D-printed part usually comes down to trading off four properties against each other -- tensile strength, heat resistance, flexibility, and cost -- because no single common filament wins on all four at once. A material that beats everything else on heat resistance (like polycarbonate or nylon) tends to cost more and print less forgivingly than PLA, while a highly flexible material like TPU trades away rigidity that a structural part needs. This calculator scores all seven common FDM materials against your stated minimum requirements, rewarding a material for clearing each requirement and giving a small bonus for margin above it, then reports both the best-scoring material across the whole comparison and how well whichever material you've currently selected specifically measures up.
The property values used for each material -- typical tensile strength, heat deflection temperature, and elongation at break -- are representative figures for standard FDM-printed parts under common testing conditions, not a specific manufacturer's datasheet numbers; real filament brands vary meaningfully around these figures depending on formulation, and actual printed-part strength also depends heavily on print settings like layer adhesion, infill, and orientation, which this calculator does not model. Use the comparison to narrow down which material family fits your requirements, then confirm the specific brand's published datasheet before committing to a print.
Inputs
Results
Best material match
PETG
Best match score (0-100)
91.2
How to Use This Calculator
- Select the Material you're evaluating, then enter Required tensile strength (MPa) and Required heat resistance (°C).
- Set Required elongation (%) and Budget per kg ($).
- Review Best material match and Best match score (0-100) across all seven materials.
- Use Selected material score and Selected tensile (MPa) to see how your chosen material specifically measures up.
What each input means
- Material
- Select the FDM filament material to check against your requirements.
- Required tensile strength (MPa)
- Minimum tensile strength needed. PLA ~50, ABS ~40, Nylon ~70, PC ~65 MPa.
- Required heat resistance (°C)
- Minimum heat deflection temperature needed. PLA ~55°C, ABS ~98°C, Nylon ~180°C.
- Required elongation (%)
- Minimum elongation at break. Rigid parts ~5%, flexible ~50%+, TPU ~450%.
- Budget per kg ($)
- Maximum acceptable material cost per kilogram.
What each result means
- Best material match
- The material from the comparison list that best matches all four requirements.
- Best match score (0-100)
- Score of the best matching material against all requirements.
- Selected material score
- How well your selected material meets the stated requirements.
- Selected tensile (MPa)
- Tensile strength of the selected material.
- Selected HDT (°C)
- Heat deflection temperature of the selected material.
- Selected elongation (%)
- Elongation at break of the selected material.
- Selected cost ($/kg)
- Typical cost per kilogram of the selected material.
- Requirements met (of 4)
- Number of your 4 requirements the selected material satisfies.
How this is calculated
Worked example, using the default values
- Identify Input Parameters5 parametersMaterial = 1, Required tensile strength (MPa) = 50, Required heat resistance (°C) = 60, Required elongation (%) = 10, Budget per kg = 30 = 5 input(s) provided
- Calculate Best material matchBest material match = best.id3 = 3
- Calculate Best match score91.2 = 91.2
- Calculate Selected material score80.4 = 80.4
- Calculate Selected tensileSelected tensile = selected.tensile50 = 50
Engine last updated . Checked against 3 independently-derived tests — how we verify calculators. Built by Paul Gunder, a software engineer, not a licensed financial, medical, or legal professional.
Frequently Asked Questions
Why does a material need to exceed my requirement to score well, not just meet it?
This calculator gives a bonus for margin above your stated minimum requirement -- a material that clears your tensile strength requirement by a wide margin scores slightly higher than one that just barely meets it, up to a capped bonus. That reflects real engineering practice, where designing with some margin above a bare minimum requirement protects against print-quality variation and real-world loads that can exceed the nominal spec.
Why do my selected material's tensile and HDT figures not change when I adjust my requirements?
Selected tensile, selected HDT, and selected elongation report the fixed physical properties of whichever material you've chosen in the Material dropdown -- they describe what the material actually is, not how it compares to your requirements. Adjusting your requirement inputs changes the score and the requirements-met count, which measure how well that fixed set of properties satisfies what you asked for, but it doesn't change the material's underlying properties.
Why might the best material match differ from a material I'd expect for high heat resistance?
The best match is whichever material scores highest across all four weighted categories combined, not the single highest performer on any one property. A material with outstanding heat resistance but a cost well above your budget, or elongation far short of a flexibility requirement you don't actually have, can score lower overall than a more balanced material -- the ranking rewards meeting your full set of requirements, not maximizing any one axis in isolation.
Are the tensile strength and heat resistance figures for each material exact?
No -- they're representative reference figures for standard FDM-printed parts, not a specific manufacturer's datasheet values. Real filament brands vary around these numbers based on their formulation, and the actual strength of a printed part depends heavily on print settings like layer adhesion, infill percentage, and print orientation, none of which this calculator models. Treat the comparison as a starting point for narrowing down a material family, then confirm the specific brand's published datasheet before finalizing a design.
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