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Calcimator

Cycle Time Calculator

Calculate total injection molding cycle time from fill, pack/hold, cooling, and mold open/close phases.

Inputs

sec
sec
sec
sec
sec
sec

Results

Total Cycle Time

27.5 sec

Cycles per Hour130.9
Cycles per 8-hr Shift1,047
Cooling % of Cycle54.5%
Dry Cycle Time6 sec
Machine Utilization78.2%
How to Use This Calculator
  1. Enter fill time (sec), pack/hold time (sec), and cooling time (sec) from your process data.
  2. Set mold open/close time, ejection time, and any robot handling delay.
  3. Review total cycle time (sec), cycles per hour, and cycles per 8-hour shift.
  4. Check the cooling-time percentage — if above 60%, focus optimization on cooling circuit design.
  5. Use cycles-per-shift to calculate daily production volume for capacity planning.

How the result changes with Cooling Time

Cooling TimeTotal Cycle Time
3143.5 sec
106118.5 sec
195207.5 sec
270282.5 sec

What each input means

Fill Time
Time for the screw to inject plastic into the cavity.
Pack / Hold Time
Time under packing pressure to compensate for shrinkage.
Cooling Time
Time for the part to solidify enough for ejection.
Mold Open / Close Time
Time for the clamp to open and close.
Ejection Time
Time for ejector pins to push part and retract.
Robot / Delay Time
Additional time for robot part removal, inserts, or other delays.

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Fill Time = 1.5, Pack / Hold Time = 5, Cooling Time = 15, Mold Open / Close Time = 3 = 6 input(s) provided
  2. Calculate Total Cycle Time
    Total Cycle Time
    27.5 = 27.5
  3. Calculate Cycles per Hour
    Cycles per Hour
    130.9 = 130.9
  4. Calculate Cycles per 8-hr Shift
    Cycles per 8-hr Shift
    1047 = 1047

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