Cam Sizing Calculator
Find the right cam size for a given crack width. Enter the crack measurement and get recommended cam sizes with expansion range and placement quality rating.
About this calculator
This calculator matches a measured crack width against ten standard cam sizes (from a micro #00 through a #6), each defined by a minimum and maximum expansion width in millimeters drawn from typical manufacturer specs. Any cam whose range contains the entered crack width is listed as a match, and the calculator then picks the single best size by scoring each match against an internal sweet-spot target set at 62.5% of that cam's expansion range — reflecting the common trad-climbing guidance that a cam seated toward the middle-to-slightly-retracted part of its range holds more securely than one fully expanded or barely cammed at all.
For the recommended size, the calculator reports the actual expansion percentage (where the crack width falls between that cam's min and max) and a placement-quality rating: Optimal for 25-75% expansion, Acceptable out to 10-90%, and Marginal outside that. Because cam geometry (lobe count, camming angle, single- versus double-axle design) varies by manufacturer even within a nominal size, and because rock texture, crack irregularity, and flare all affect real-world holding power, this tool is a starting reference for narrowing down sizes — always confirm the physical fit and seating by placing the actual cam in the crack before trusting it to hold a fall.
Inputs
Results
Best Cam Size
#1
Expansion Percentage
79%
How to Use This Calculator
- Measure the crack width at its narrowest point in millimeters, using calipers or a nut tool for accuracy.
- Enter the crack width — the calculator checks it against the expansion range of ten standard cam sizes (#00 Micro through #6).
- Read Best Cam Size for the size whose expansion range best centers on your measurement, with its Cam Min Width and Cam Max Width shown alongside.
- Check Expansion Percentage to see how far into that cam's range the crack width falls — 25-75% is ideal; below 25% it may walk, above 75% it may be over-retracted.
- Review Placement Quality — Optimal (25-75% expansion), Acceptable (10-90%), or Marginal (outside that range).
- Check Matching Cam Sizes and All Matching Cams to see how many, and which, cam sizes could also cover this crack width for building your rack.
What each input means
- Crack Width
- Measured width of the crack in millimeters. Use calipers or a nut tool for accuracy. Measure at the narrowest constriction point.
What each result means
- Best Cam Size
- The cam size with the most optimal expansion percentage for this crack width.
- Expansion Percentage
- How far the best cam is expanded. Ideal range is 25-75%. Below 25% the cam may walk out; above 75% it may be over-retracted.
- Placement Quality
- Rating based on expansion percentage: Optimal (25-75%), Acceptable (10-90%), or Marginal (outside ideal range).
- Matching Cam Sizes
- Number of cam sizes that can fit this crack width.
- All Matching Cams
- Complete list of cam sizes whose range covers this crack width.
- Cam Min Width
- Minimum crack width for the recommended cam size.
- Cam Max Width
- Maximum crack width for the recommended cam size.
How this is calculated
Worked example, using the default values
- Identify Input ParametersCrack Width = 35 = 1 input(s) provided
- Calculate Best Cam SizeBest Cam Size#1 = #1
- Calculate Expansion PercentageExpansion Percentage79 = 79
- Calculate Placement QualityAcceptable = Acceptable
- Calculate Matching Cam SizesMatching Cam Sizes2 = 2
Engine last updated . Checked against 2 independently-derived tests — how we verify calculators. Built by Paul Gunder, a software engineer, not a licensed financial, medical, or legal professional.
Frequently Asked Questions
Why does the calculator target 62.5% of a cam's expansion range instead of the midpoint?
The scoring formula picks the best match by minimizing distance from a target set at 62.5% of each cam's min-to-max range, rather than the 50% midpoint. That reflects common trad-climbing guidance that a cam seated slightly toward the retracted (narrower) side of its range, rather than dead center or fully expanded, tends to hold more securely against outward pulls.
Why does the calculator sometimes list several matching cams for one crack width?
Adjacent cam sizes have overlapping expansion ranges by design, so a single crack width can fall inside more than one size's min-max window at once — the 'All Matching Cams' output lists every size that fits. The 'Best Cam Size' is then whichever of those matches scores closest to the 62.5% sweet-spot target, but the others are still physically usable, just less centered in their range.
What does the Placement Quality rating actually indicate?
It's derived directly from the expansion percentage of the recommended cam: 25-75% is rated Optimal, 10-90% is Acceptable, and anything outside that range is Marginal. A cam expanded below about 10% risks 'walking' out of the crack as rock vibrates or the rope moves, while one above about 90% is nearly fully open and has less range left to accommodate an irregular or flaring crack.
Why does the calculator still tell me to physically test the cam before trusting the fit?
The tool only compares a single crack-width measurement against published min/max expansion specs — it has no way to account for manufacturer differences in lobe count, camming angle, or single- versus double-axle design, nor for crack irregularity, flare, or rock texture that all affect real holding power. A cam that matches on paper can still seat poorly in an irregular crack, so placing and weighting it by hand remains the only way to confirm it will actually hold.
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