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Calcimator

Concrete Polishing Calculator

Grinding passes and diamond tooling from floor area.

Inputs

sq ft
sq ft/hr
sq ft/gal

Results

Grinding passes

7

Grinding hours

7.8 hrs

Metal bond segments6
Resin polishing pads3
Densifier7 gal
Guard / sealer3 gal
Stain / dye0 gal
How to Use This Calculator
  1. Enter the total concrete floor area in square feet.
  2. Select the finish level from 1 (ground) to 4 (high-polish, 3000 grit).
  3. Enter the production rate in sq ft/hr for your grinding machine.
  4. Enter the densifier coverage rate from the product data sheet.
  5. Review the total passes, machine hours, and material quantities needed to plan the job.

What each input means

Floor area
Total concrete floor area to polish.
Finish level (1-4)
1=Ground, 2=Honed (400g), 3=Polished (800g), 4=High-polish (3000g).
Production rate
Grinding speed per pass (1500-2500 for 25" machine).
Densifier coverage
Densifier coverage rate (200-400 depending on porosity).
Apply stain (0/1)
1 = apply concrete dye/stain, 0 = natural concrete color.

What each result means

Grinding passes
Total number of grinding/polishing passes required.
Grinding hours
Total machine hours for all passes.
Metal bond segments
Diamond segments for rough grinding (metal bond).
Resin polishing pads
Diamond pads for honing/polishing (resin bond).
Densifier
Lithium or sodium densifier/hardener.
Guard / sealer
Protective guard coat (2 coats at 1,500 sq ft/gal).
Stain / dye
Concrete dye if color is desired (400 sq ft/gal).

How this is calculated

Worked example, using the default values

  1. Identify Input Parameters
    4 parameters
    Floor area = 2000, Finish level (1-4) = 3, Production rate = 1800, Densifier coverage = 300 = 5 input(s) provided
  2. Calculate Grinding passes
    Grinding passes
    7 = 7
  3. Calculate Grinding hours
    Grinding hours
    7.8 = 7.8
  4. Calculate Metal bond segments
    Metal bond segments
    6 = 6
  5. Calculate Resin polishing pads
    Resin polishing pads
    3 = 3

Engine last updated .

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